
Varnish
A transparent finishing layer available in gloss, satin, or matte effects. It enhances the printed surface and adds an extra layer of visual appeal and light protection.
Custom Toy Packaging reserves real print space for the safety and age information a toy is legally required to display, planned in from the start rather than squeezed in alongside branding. Orders start from 100 units.
A toy is required to carry certain information on its packaging: age suitability, choking-hazard warnings where small parts apply, importer or manufacturer details, and CE or UKCA marking, depending on the specification. All of that competes for the same limited surface as the logo, artwork and colour scheme a brand actually wants seen. Treating the required information as an afterthought, squeezed into whatever space branding leaves over, is how it ends up cramped or hard to read.
The artwork layout can reserve clear panels for the information the product is required to display. All Custom Packaging can help organise the available print space, but the brand or its regulatory adviser remains responsible for confirming the accuracy and completeness of the required product information.
Offset, digital and screen printing are all options here, chosen around the run. Pantone references and CMYK values can be used to manage colour consistency, subject to normal variation caused by the chosen board, ink, coating and production method. Matt and gloss lamination, foil stamping, embossing, debossing and spot UV round out the finish set. Design support is free. A digital 3D mock-up is free. Orders start from 100 units. Standard production takes 6 to 8 business days after approval. UK delivery is free. There are no setup fees.
A specific collectible figure with its own display and rights considerations is covered on Doll Boxes and Custom Action Figure Packaging. A boxed game brings its own component-organisation puzzle rather than a single toy’s presentation, and Custom Board Game Boxes works through that directly.
| Box Style | All Custom Packaging |
| Dimension | All Custom Sizes & Shapes |
| Quantities | 100-unit minimum order |
| Paper Stock | Kraft, corrugated, rigid board, cardstock |
| Printing | CMYK, Pantone, digital and offset |
| Finishing | Gloss, matte, spot UV, embossing, foiling |
| Shipping | Free delivery options |
Choose from premium coating, board, printing and finishing options for your insert boxes.

A transparent finishing layer available in gloss, satin, or matte effects. It enhances the printed surface and adds an extra layer of visual appeal and light protection.

A UV-cured coating applied to specific areas of the design to create gloss or matte contrast and draw attention to important details.

A smooth, velvety coating that creates a soft tactile feel and gives packaging a refined luxury look. It improves the unboxing experience and supports a high-end product presentation.

A soft, smooth lamination with a refined satin-like finish. It gives packaging a premium feel while keeping the surface elegant, subtle, and easy to handle.

A high-gloss UV coating applied only to selected design areas to create sharp contrast, highlight logos, and add a premium visual effect without coating the whole surface.

A clear, fast-drying water-based coating that adds a smooth protective layer while maintaining a clean and professional surface finish. It is a practical choice for everyday printed packaging.

A durable protective film that helps reduce visible scratches, scuffs, fingerprints, and daily handling marks. It keeps packaging looking clean, polished, and premium for longer.

A bleached kraft paperboard made from a mix of virgin and recycled pulp, offering a clean white surface for crisp and polished packaging designs.

A natural kraft paperboard without coating, made from virgin and recycled pulp. It provides a raw, organic appearance with sturdy packaging strength.

A premium bleached paperboard coated on both sides, designed for excellent print quality, die-cutting, and professional packaging results.

A high-quality bleached paperboard coated on one side. It provides a clean printable face with a premium packaging feel.

A smooth printable paper stock that supports high-resolution graphics, clean text, and rich color output for refined packaging presentation.

A natural kraft paperboard made from strong virgin and recycled pulp. It provides an organic, earthy look for sustainable and simple packaging.

A specialty paperboard with a laminated metallic surface available in gold, silver, and other premium finishes for luxury visual impact.

A specialty paperboard with a laminated holographic surface that creates a reflective, rainbow-like appearance for eye-catching product packaging.

A recycled duplex paperboard with a white printable surface. It is ideal for economical packaging that still requires clean graphics and brand presentation.

A kraft board with a smooth clay-coated white face for quality printing and a natural kraft reverse side for a strong, authentic appearance.

A kraft paperboard with a clay-coated printable top surface and a natural unbleached kraft back. It balances clean branding with a rustic natural look.

A duplex paperboard made with recycled pulp and a coated white printable surface. It delivers smooth print results for affordable carton packaging.

A black-dyed kraft board with a natural paper texture and excellent strength. It creates a bold, premium look for luxury and specialty packaging.

A packaging technique where a die-cut opening is covered with a transparent film, allowing the product inside to remain visible while staying protected.

An embossing technique where the raised design is precisely aligned with printed artwork to improve detail, texture, and overall presentation.

A finishing process in which heat and pressure transfer metallic foil to the surface, creating a premium, shiny, and luxurious effect.

A premium finishing method that combines embossing with foil stamping to create a raised design with metallic color and strong visual impact.

A decorative process that transfers foil onto selected areas of the surface using UV-curable adhesive, creating a bright metallic effect with sharp detail.

A technique that raises a design from the surface without ink or foil, giving packaging a clean, elegant, and textured appearance.

A finishing technique that presses a design into the material to create a recessed impression without using ink or foil. It adds subtle depth and a refined tactile effect.

A fast-curing printing process that uses ultraviolet light to dry ink instantly, delivering sharp detail, vibrant colors, and a premium finish.

A durable printing method that uses a mesh screen and stencil to apply ink to surfaces. It is ideal for bold colors and high-impact packaging designs.

A traditional high-quality printing process that transfers designs from plates to a rubber blanket before printing, making it ideal for large-volume production.

A modern printing method that does not require printing plates, making it cost-effective and efficient for short runs, sample production, and small-batch quantities.

Built with three corrugated layers between four linerboard sheets, providing heavy-duty strength for large or industrial packaging needs.

A standard corrugated structure with one fluted medium and two linerboards, providing dependable strength for everyday packaging.

A corrugated sheet with one flute layer between two liners, offering lightweight strength for protective packaging.

An ultra-thin flute grade designed for lightweight packaging, small retail boxes, and high-quality printed presentation.

A slim flute grade with a flatter surface, ideal for detailed printing, display packaging, and premium retail boxes.

Made with two layers of corrugated medium between linerboard sheets, offering added strength and durability for heavier products.

A versatile corrugated flute that offers balanced compression strength, cushioning, and printability for many packaging applications.

A thinner flute grade with a smooth surface, making it suitable for high-quality printing, precise die-cutting, and neat retail packaging.

A thick corrugated flute profile that provides excellent cushioning, compression strength, and stacking support for protective packaging.

A coated linerboard with an off-white surface, suitable for high-quality printing and a refined packaging appearance.

An unbleached kraft linerboard made from recycled paper pulp, offering a natural look with strong durability for eco-conscious packaging.

A coated semi-gloss linerboard with a smooth white surface, ideal for sharp printing, premium presentation, and retail-ready packaging.

A fully bleached corrugated board with a bright white surface, designed to produce clean, vibrant, and high-quality printed packaging.

A UV-cured ink that dries instantly under ultraviolet light and creates crisp, high-quality print results on a wide range of packaging materials.

A plant-based ink made with soybean oil, offering rich color output and a more sustainable printing option for carton packaging.

A standardized color-matching system used to achieve consistent, accurate brand colors across packaging, labels, and printed materials.

A full-color printing process using cyan, magenta, yellow, and black inks to create vibrant images, gradients, and detailed packaging artwork.
Real feedback from customers who trust us with their custom packaging.
★★★★★ Spin Spudnik
Working with Thomas was a great experience - he’s always able to work through any issues, concerns or questions. I appreciate working with Thomas and his approach to business, and therefore plan continue to do business with ACP UK.
Lindsey Archer
I have been working with Frank from ACP UK for a little over a month to get the perfect box custom made for my candles. The response time has been incredibly fast through the whole process, and Frank has been so patient as I have been going back and forth with him to make sure everything is the way we want it. The box samples arrived today, and the quality is fantastic. I am so grateful for this company!
customer
Having completed a complex packaging project with Frank, I am very satisfied with their level of service. Whatever obstacles we encountered, he was able to overcome them and provide superior final designs. Daniel communicated quickly and clearly regarding our shipment and tracking and was able to deliver in time for our pending event!
Amiya Turks
Daniel helped me with everything and worked diligently to make sure that all the small details I wanted done were perfect. I most definitely will be a shopping again.
Derek Gill
Been working with Daniel on my boxes for our soaps and bath bombs. We just received our boxes for the soaps and the quality is five star. Daniel has been on top of his game and even caught a mistake in our spelling I highly recommend this company and will be using them For all our future orders.
★★★★★ Max Kempski
Thomas took care of my business and was very accommodating. I ordered custom boxes and they turned out perfect. I highly recommend ACP UK to anyone as they truly care for their clients and offer the best prices.
★★★★★ Christine Davidson
So far a very pleasant experience. Worked with Daniel via online chat and he was very courteous and helpful. Awaiting an email with the discussed information and suspect that part of the experience will be as seemless.
★★★★★ Steven S
My organization has been working with Thomas for few years and we are consistently met with fantastic quality and service. Thomas is attentive to our questions, offers advice, and always finds a way to deliver an impressive product. Thomas is one of my favorite vendors to work with and I look forward to working together in the future.
Eoin B
Excellent customer service and products.
From my initial enquiry, right up to the delivered product Frank kept me up to date all along the way.
I knew I was dealing with professionals!The ordering was easy and even though it was a custom product I had a proof within days. The final product arrived right on schedule.
I will definitely be ordering again soon.
Thank you.
★★★★★ SANDRA SMITH
This is the first time I have used this company, Thomas assisted me with answering queries and the design of the personalised boxes I was after. Thomas was helpful and knowledgeable and very accommodating in changing design details, always responding quickly with a new version to review. Thomas is very eager to help make sure your packaging is right for you. Sometimes a little too eager chasing for decisions but at least you know someone is handling your enquiry and its not sitting on the bottom of a pile being ignored as I've had experience of elsewhere.
Product takes about 3 weeks to be delivered so can't comment on actual product as yet.
Courtney Brown
The boxes I ordered came out AMAZING! I can’t say enough good things about them. They were everything I wanted and more. Completely customized and perfect for the idea I had. Thomas was a terrific representative! He was helpful every step of the way, asking creative questions and answering all of mine.
Affirmation Effect
We’ve been working with this packaging company for years, and they continue to deliver every time! Our candle boxes always come out beautifully, with great quality, attention to detail, and consistency. Frank, our rep, has also been amazing, always helpful, responsive, and easy to work with. We truly appreciate the care they put into our orders and the relationship we’ve built over the years. Highly recommend!
Tin Tin
I have used ACP UK multiple times to deliver packages from sites without their own delivery methods. Each and every time has been nothing but positive. Fast delivery, products always in good condition. Nothing but praise!
★★★★★ Anna
We purchased product boxes from ACP UK. Their prices are low compared to many other custom box companies. The boxes are very high quality, and the colors are perfect. We ran into some problems with shipping, but Thomas was excellent at helping us resolve it and get our package!
★★★★★ Botanybabe Calendula Lip Balms
Thanks to Daniel and the ACP UK team! I’m THRILLED! My custom lip balm boxes came faster than expected, and look exactly as I envisioned. Affordable too. They arrived ahead of schedule despite all the tariff hullaballoo. I started getting them into stores the same day I received them.
★★★★★ Ron Livny
I found All Custom Packaging UK by accident, without any prior recommendation, and I was surprised by the experience. They have been very responsive, fast, and professional throughout the process. I would gladly recommend them.
★★★★★ Nick
That is a great company with an awesome customer service and dedicated approach to each client. The rep I deal with - Frank is very helpful and patient. With all his efforts we've got the desired result and quality!
Definitely recommended!
★★★★★ Kaity Burns
Our experience with ACP UK was overall good. They were able to work with our extremely tight timeline and were very responsive and communicative. I will say that there were some things about our final product that we were not happy with, such as creasing of the graphics and images were not full bleed on the cover of our boxes like they were supposed to be. ACP UK was not able to fix the problems on the boxes due to our tight timeline, so we ended up with a product that were were a little less than satisfied with. They offered us a discount on our next order. I think their pricing overall was fair and competitive. We may use them on project in the future again if we are able to see an image of the boxes before they go into full production like we were told that they would do last time.
★★★★★ Kim Houston-Harris
i have been in business for 5 years and always thought it would be to expensive to have small batch boxes made. Surprise Surprise, a member from my soap facebook group recommended All Custom Packaging UK with a positive review so I gave them a try and a star was born. I felt heard and taken care of along the whole process. I needed my boxes for Mothers Day orders and they made it happen. I'm happy and impressed by the quality.
★★★★★ Emily
The Mylar bags look professional and feel strong. The printing came out clear, and the resealable finish is very practical.
Deise Santos
Thomas and Daniel have been extremely professional and have handled all my issues, with grace and patience.I recently order some bath bombs boxes and after addressing some minor issues they presented me with a beautiful product, I will be ordering future bath bombs boxes from them.
DPHG LLC
Frank was responsive and helpful. ACP UK helped us meet our budget and delivered our order ahead of schedule. Very pleased with the product as well as the customer service. Will use their services again.
Denver
I was initially hesitant to try this packaging boxes company, but I am so glad I did. The boxes were exactly what I needed for my business, and the customization options were extensive. The team was easy to work with and made the process seamless. I will definitely be using this company again in the future.
★★★★★ Evelyn Bufton
Frank stayed in communication and followed up with detailed changes to my design needs. Final product was exactly what was agreed to and delivery was prompt. I would use them again without hesitation
★★★★★ Rebecca Upton
Frank was very helpful from beginning to end. Adapting the order size to our small charity and remaking the boxes when the delivery company lost them. We are very happy with the outcome, the boxes will really help our products standout when on display.
Kofi Onumah
Mr. Thomas, with ACP UK is the consummate professional. He pays close attention to the requests and delivers high quality. While ACP UK prices come in higher than their competitors, I'm happy knowing my product will be delivered soup-to-nuts promptly, with top notch quality and customer service.
★★★★★ Jonathan Gilbey
From star to finish of my project communication was excellent. The product was shiped and arrived in a timely manner and was an excellent quality would definitely use a again
Martina Stanton
Thomas was able to give me information immediately, which helped us move forward with packaging quickly. The product is exactly what we wanted and was shipped to us quicker than expected. Thanks!!
★★★★★ sue
Thank you so much, i received my order in timely manner, and Frank was so helpful in assisting me through the process of my order. I ordered small boxes for my product. I loved the printing quality of the box, and will be ordering some more boxes again.
Jake Marinelli
Always a great experience with ACP UK as its very high quality and quick shipping times. Mr. Frank made sure my design met my standards and Daniel did a great job with making sure all is good before shipping out the packaging.
William
This company was able to fulfill my unique request with ease and for a great price! I worked directly with Daniel who was very professional and gave good customer service.
★★★★★ Janice LaFontaine
Thomas has been a delight to work with from start to finish, responding to my many questions and requests. He worked well with my graphic designer to get us a gorgeous luxury packaging product for our premium fudge product. Whenever there was an issue, he was there to walk through it with us and ensure it resolved. ETAs were not consistent but when multiple parties are involved in getting the packaging to us I suppose some delays are bound to occur.
★★★★★ Fallon Dyle
Thomas and Frank were extremely easy to work with. They maintained communication with me throughout our project together and the end result was great quality boxes with everything we needed. Thank you for the excellent customer service and we look forward to working together again.
Belinda Blanding-Ray
I’ve had nothing but great experiences with ACP UK. Frank has been very professional and always keeps me updated on my orders and responds quickly to my emails. The boxes that were designed for me were done just as requested and were of good quality. I am very pleased with both the service and the product. I look forward to continue doing business with them.
★★★★★ Natural Zen LLC
This was my first, and won’t be my last, time ordering with ACP UK for my custom packaging. I worked with Frank who walked me through every step. He ensured I understood every aspect of the process and ordering, sent multiple images for me to approve, and checked back in with me when I got them too! Not to mention, my company is all about zero waste and being green so, I had a million questions to ask about the product itself before I even attempted to design anything and he was absolutely amazing and so patient! To date, the best customer service I’ve experienced. I will definitely be ordering again!
★★★★★ MIKEY
All Custom Packaging UK is the best printer I have ever dealt with, and Daniel is fantastic too!! He is a legend; he goes above and beyond for all my customers. The quality is stunning, no matter what material we choose. Holographic is my favorite so far, allowing my designs to to blow the socks off anyone that comes into contact with it!!! Thank you!! HIGHLY RECOMMEND! I WILL REFER EVERY CUSTOMER I HAVE!!!
Sylvia Nwoyeocha
as a small business owner, scouring the internet for biodegradable packaging, and was instantly being chatted with by a support person, he was patient and attentive to details, making sure he knows what i want, it was a great support experience
Sylvia.
★★★★★ Marlene Rodriguez
I was impressed by the fine craftsmanship of the cards we ordered, especially since another vendor informed us the detailed design we wanted couldn’t be done. ACP UK exceeded our expectations with the final product! They also took accountability for an error and quickly sent a corrected order before the Holidays. Communication was great throughout, and the quality of the print truly impressed my manager.
★★★★★ Josh
Needed someone to make me some custom branded Easter egg boxes for my business so I contacted rob and found the whole process very satisfying. Received impressive design of how the boxes would look, paid my invoice, received full order within 10 days. Will definitely use again.
★★★★★ Jack Lawlor
Great service from Frank and the team, very knowledgeable and helped me every step of the way as I’m not the most computer minded. Will definitely use again
★★★★★ Jonathan Jennings
ACP UK is amazing! I am so happy to have found them. I have been working with Daniel, our customer service representative, for about 6 months and he has been amazing. He gets templates/proofs to us quickly, has never missed our deadlines, and communicates in a very timely & professional manner. Great quality prints, fast turnaround time, fair pricing. I have previously worked with other print companies and have since switched all projects to ACP UK. I highly recommend them (and Daniel)!
★★★★★ Jessica Daniel
The rigid boxes feel luxurious and very well made. They have added real value to the presentation of our products.
Kayla Aldridge
Daniel was incredible! He was always prompt to email me back, he even called me when I didn't reply. He helped me create the exact box that I was looking for and I couldn't be more happy! Thank you for all of your hard work and great communication! I will order again when I need more!
Michale Anderson
The food boxes are sturdy, neatly printed and easy to assemble. They have made our takeaway presentation look much more professional.
Doreen's Jamaican Homemade Rum
Great service!
I had a bit of a wobble start, then the sales Executive
Frank, quickly corrected the issue, he was very understanding, and extremely helpful. The finished result was amazing, and I received my order within the time frame, which was lovely.
Im definitely re-ordering with ACP UK again.
★★★★★ Leslie Eichelberger
Working with ACP UK has been nothing short of fantastic! The process was easy, the boxes were priced best out of three different companies that I researched and working with Frank and Daniel was excellent. They paid attention to so much detail, down to making sure my fonts were the right shade.
I could not have asked for a better experience! I will definitely be working with them long term!
DMarcques Brown
Excellent service. The previous printing company was not able to meet my needs. This company did a wonderful job with my cologne boxes to help achieve the vision and design I provided. Will be back for more business.
★★★★★ Dan
They worked with me late into Friday night to get my order out in time to get the products by a hard deadline. Very responsive and gave me great attention. They checked in too about my order arriving, and it came one day early. Very appreciative!
★★★★★ Tommie O'Malley
I have worked with All Custom Packaging UK on multiple projects now and I am always so impressed by the quality and customer service. They are so responsive and have met every single deadline I have given them and even go above and beyond in keeping me updated on production. Will continue to use them for a variety of my packaging needs!
★★★★★ Stephen Samuel
Recently I worked with ACP UK to obtain a large number of packages for a product that we are now selling. We got a big order and needed high quality work done in a hurry. ACP UK gave us great service. They were flexible, professional and prompt.
Matt Shortland
ACP UK was great at dealing with our enquiries the product turned out just as expected. Thank you Thomas for dealing with us and talking through it. Made it very easy for someone who has never ordered before.
★★★★★ Mooiz Khan
I had the pleasure of working with Daniel. Over the last 6 months Daniel and I have been working on the launch of my new product. He has treated me with the upmost respect and has been helpful in every aspect. If any of you don’t know what to do or who to ask. Go to the chat box and ask for Daniel!
★★★★★ Jess
The packaging from All Custom Packaging UK is exceptional! Daniel took a proactive approach, ensuring the order was successfully executed within a tight shipping timeframe. Much to our delight, the pizza boxes were delivered ahead of the estimated delivery time. The quality of both the printing and the boxes themselves was truly impressive.
★★★★★ Nomeka
Daniel was fantastic to work with - quick and responsive. Our 500 boxes came 1 full week before our guaranteed delivery date, and they look fantastic. Will definitely be using again!
Ilana Gutierrez
Frank was my packaging specialist agent. He was extremely responsive, was always on top of my design process, and even reached out to me even before I even had the time to do so. He was patient throughout the process, as it took me a long time to get the final design ready to my liking. Even after delivery he checked on me to see if I had any feedback and to make sure I was happy with the final product.
Helen Mitsiou
Fantastic customer service from Frank. He was friendly, responsive and took the time to understand exactly what I was looking for. A pleasure to deal with, and I really appreciate all of his help. Thank you!
★★★★★ Ime Holland
This was our 1st time ordering from All Custom Packaging UK. From beginning to end, Daniel made the ordering process seamless. We received the boxes and they look great! Such a professional and well thought out addition to our giveaway. We went with glossy and we are happy we did!
Noel Gaskin
My sales associate did all the heavy lifting. Daniel patiently walked me through the process and remained responsive to the end. The result and finished product were labels and external packaging that our customers love.
Viviana Monarrez
This was my first time working with All Custom Packaging UK and I could honestly say they went above and beyond. Thomas guided and helped me through the whole process. My cosmetic boxes came out amazing and I couldn’t be more happy with the final outcome.
Ness
Frank deserves a 5 start rating because he has been so patient, attentive and supportive from the beginning. He was very supportive through the whole process and helpful with the measurement of my product boxes. He has excellent communication, especially with the time difference. I recommend individuals starting a new company, that needs packaging done to work with individuals like Frank. I will be using ACP UK for future orders.
Phillip Crawford
Super happy with our product!
We ordered custom dye cut ice cream cone sleeves.Worked with "Frank" super generic and initially a little skeptical- but company is legit. I received my product on July 12th, 2026- It arrived just 2 weeks after I ordered it. On time and great! Thank you Frank and Team.
★★★★★ Ren
This was the first time I had a custom box made and Daniel made it a pleasant, efficient experience. He was patient with all my demands and also had me speak directly with one of the designers to made sure everything was specific as possible for the final outcome. Additionally, there was a major delay on my end and Daniel was very patient, even though the project was one hold for a few months. The result are professional, impressive, quality boxes which displays our product perfectly. I'm eager to continue working with All Custom Packaging UK for additional projects in the future.
Sabine Kelly
Great experience and great product. Daniel communication was prompt and clear. Production was able to work with my tight timeline and I received my packaging with time to spare. The boxes themselves look excellent and are great quality. Thank you!
★★★★★ Natasha
The Customer Service is excellent! The boxes and designs were excellent! We are so happy with the product and the service. Thank you Thomas and team. See you soon for our next project, we look forward to working with you again.
Robert Wilson
The apparel boxes are stylish, durable and perfectly sized for our clothing range. Our branding looks clean and professional.
Meghan
Wow!! All Custom Packaging UK made custom boxes with custom foam inserts, plus custom product boxes, for one of our clients. They turned out GORGEOUS!! Our client was beyond happy with the result and so were we! We’ve worked with MANY box manufacturers over the years and this was among the best in terms of the quality of the end result.
Miki Holt
Hugely impressed. Daniel is an outstanding customer sales representative and ACP UK is a company you can trust to get branded work done. With just weeks before a major global news moment requiring branded pet packs to a specific size and spec, ACP UK delivered on time to our delivery location!
Vanessa F.
We've been working with Frank at ACP UK for the past few years to produce the boxes for our nonprofit card game, and we've been consistently impressed. Frank is always friendly, professional, and quick to respond, which makes the process smooth from start to finish. The quality of the boxes is great, pricing is very reasonable, and customer service has always been excellent. We continue to do business with them and highly recommend their team!
★★★★★ Nadège Richards
I finally received my order about a month and a half later. Poor communication from the company and I never received shipping confirmation or tracking info until I asked for it. This was from my first experience, however I have now ordered from them 3-4 times and it's been great since then.
★★★★★ liz
The team at All Custom Packaging UK was very responsive. They were quick to respond to my emails and the turn around time on the boxes was fast! The first run of boxes did have colors slightly off and they fixed it on the second run.
The cost of the boxes was less than other suppliers. I will say the boxes are a bit on the flimsy side, not super sturdy but perfect for my needs. I will definitely use them again in the future.
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Clear answers about ordering, artwork, production, materials and delivery.
Orders start from 100 units. Standard production takes 6 to 8 business days after approval. UK delivery is free.
No. Space can be planned into the design for whatever's required, but confirming the actual wording is legally correct is a job for your business, alongside a regulatory adviser where that helps. ACP prints what's supplied; it doesn't sign off on the content.
Either works. Showing the actual toy before purchase calls for a window; presenting artwork on a closed surface doesn't need one. A window also leaves less printable area for the required information, worth accounting for early rather than once the design is already finished.
An unlaminated paperboard construction may be easier to process through suitable paper-recycling streams than a heavily laminated alternative. Final recyclability depends on the full material and finishing specification and the facilities available locally.