Custom Rigid Boxes UK

Present premium products in packaging that feels substantial from the moment it is picked up. All Custom Packaging produces custom rigid boxes for jewellery brands, cosmetic companies, confectioners, candle makers, fashion retailers, electronics businesses and luxury gift suppliers across the UK.

Rigid packaging combines a thick board core with a printed, coloured or textured outer wrap. Unlike an ordinary folding carton, a standard rigid box retains its formed shape and is not normally supplied flat. This stiffness provides a stronger presentation for products where structure, detail and the opening experience are important.

Every box can be made around the product dimensions, weight and intended presentation. Choose the opening style, wrap, printed artwork, insert and finishing details required for your collection.

What Is a Rigid Box?

A rigid box is constructed from thick greyboard, commonly selected in grades of approximately 700gsm to 1200gsm depending on the box size and the weight of the contents. The actual thickness and stiffness can vary between board specifications.

The greyboard is cut and formed into the required structure before being covered with printed paper, kraft paper, textured stock or another decorative wrap. This creates a box that is substantially thicker and less flexible than a standard folding carton.

Rigid packaging is commonly used for:

• Perfume and fragrance
• Jewellery and watches
• Premium chocolates
• Cosmetics and skincare
• Candles and home fragrance
• Fashion accessories
• Small electronics
• Corporate gifts
• Influencer and PR collections
• Limited-edition products

A conventional rigid box remains formed after production. Collapsible rigid boxes are the exception: they are designed to fold down for storage and open into a firm structure when required.

Why Brands Choose Rigid Boxes from All Custom Packaging

Rigid boxes are selected when the packaging needs to feel like part of the product rather than a disposable outer carton.

The firm walls support the presentation, while a closely fitted insert can keep the item properly positioned. The outer wrap also provides a suitable surface for full-colour artwork, Pantone-matched branding and premium finishing details.

All Custom Packaging produces custom rigid boxes from 100 units per design. This gives independent brands and smaller product launches access to luxury packaging without committing to the much larger quantities commonly associated with rigid production.

Our service includes:

• No setup fees
• Bespoke sizes and constructions
• Free packaging design support
• A free 3D mockup
• Custom inserts and internal layouts
• Full-colour and Pantone-matched printing
• Physical sample video approval
• Production in 6 to 8 business days after approval
• Free delivery throughout the UK

Rigid boxes involve several forming, wrapping and finishing stages, many of which require careful manual work. Sample approval is therefore especially important. Your video allows you to inspect the wrap alignment, corners, lid fit, closure, insert and printed appearance before the full run is made.

Styles of Rigid Box We Manufacture

Magnetic Closure Rigid Boxes

Our Magnetic Closure Rigid Boxes use concealed magnets within the front flap to create a clean and controlled closing action.

They are a popular choice for:

• Cosmetic collections
• Fragrance
• Gift sets
• Jewellery
• Corporate presentations
• Influencer mailers
• Premium clothing
• Product launches

Magnetic boxes can include printed inner walls, ribbon pulls, fitted inserts and compartments for multiple products.

The magnet strength, flap alignment and lid fit are confirmed during sampling so the box opens easily and closes correctly.

Rigid Boxes with Lids

Our Rigid Boxes With Lids use a separate lid and base. This classic two-piece format works well for chocolates, clothing, accessories, gifts and premium retail products.

The lid can be made in several styles:

• Full-depth lift-off lid
• Shallow lid
• Shoulder or neck construction
• Flush-fitting lid
• Extended base and shorter lid
• Separate lid with ribbon lift

A two-piece box provides a straightforward opening experience and a wide lid surface for logos, foil details and embossed artwork.

Explore 2 Piece Rigid Gift Boxes for gifting, presentation and multi-product collections.

Drawer and Slide Rigid Boxes

Drawer boxes use an internal tray that slides from a surrounding sleeve, similar to a matchbox.

They are suitable for:

• Jewellery
• Watches
• Small electronics
• Cosmetics
• Confectionery
• Accessories
• Gift cards
• Premium stationery

A ribbon pull, thumb notch or handle can be added to make the tray easier to open. Inserts can be fitted inside the drawer to keep the product centred and prevent movement.

The sleeve and tray can use contrasting colours to create a reveal as the box opens.

Round Rigid Boxes

Our Round Rigid Boxes provide a cylindrical alternative to square and rectangular packaging.

Round boxes can be used for:

• Candles
• Fragrance bottles
• Confectionery
• Hats and accessories
• Floral gifts
• Hampers
• Skincare jars
• Promotional products

Available options can include lift-off lids, shoulder structures, printed wraps and internal supports.

The internal diameter and height should be developed around the product and any insert, rather than relying only on the nominal product size.

Collapsible Rigid Boxes

Our Custom Collapsible Rigid Boxes combine a premium formed appearance with a structure designed to fold down before use.

They are useful for brands that want to reduce the storage space occupied by empty rigid packaging. The box is assembled when required and held in shape using magnetic panels, adhesive sections or locking features, depending on the construction.

Collapsible rigid boxes are suitable for:

• E-commerce gift packaging
• Clothing
• Corporate gifts
• Beauty collections
• Subscription products
• Influencer packages
• Seasonal ranges

The folding points should be positioned carefully so they do not interfere with the exterior artwork or final box alignment.

Small Rigid Boxes

Our Small Rigid Boxes can be produced for compact, high-value products such as:

• Rings and earrings
• Watches
• Fragrance miniatures
• Small candles
• Gift cards
• Cosmetic products
• Confectionery
• Technology accessories

Small boxes require precise construction because minor differences in board thickness, lid fit or insert size are more noticeable at a compact scale.

Large Rigid Boxes

Our Large Rigid Boxes can be made for clothing, gift sets, hampers, product collections and corporate presentations.

Larger rigid boxes may require:

• Thicker greyboard
• Reinforced corners
• Stronger magnetic closures
• Additional base support
• Internal dividers
• Carry handles
• Collapsible construction
• An outer shipping carton

A large rigid presentation box should not automatically be used as a courier box. Where the product will be posted, a suitable corrugated outer carton may still be required.

Materials, Wraps and Inserts

Component	Available Options
Core board	Greyboard commonly selected from approximately 700gsm to 1200gsm according to the box dimensions, product weight and required stiffness
Outer wrap	Printed art paper, natural kraft, uncoated paper, textured stock, linen-effect paper and laminated printed wraps
Inner lining	Printed paper, coloured stock, matching kraft, patterned artwork or contrasting internal walls
Inserts	Die-cut card, corrugated board, foam and suitable moulded trays developed around the product
Extras	Ribbon pulls, magnetic strips, windows, handles, compartments, printed inner walls and matching tissue paper

The right combination depends on the product and the impression the packaging needs to create.

A small ring box and a large apparel gift box should not use the same board and insert specification. Board weight, wall depth and internal support should be selected according to the complete structure.

Greyboard Core

Greyboard forms the structural centre of most rigid boxes. It provides stiffness but is usually covered because the raw surface is not intended to be the final decorative face.

A lighter grade may be sufficient for small jewellery or cosmetic packaging. Larger boxes, heavy contents and wide unsupported panels may require a thicker board.

Using the heaviest available grade is not always necessary. Excessive thickness increases material use, box weight and shipping volume without automatically improving the product fit.

Printed and Textured Outer Wraps

The decorative wrap is applied over the formed greyboard structure.

Available options can include:

• Full-colour printed paper
• Pantone-matched single-colour wraps
• Natural kraft paper
• Uncoated premium paper
• Linen-effect stock
• Textured paper
• Soft-touch laminated artwork
• Metallic or pearlescent papers

The wrap can continue across the outer walls, lid, base and selected internal surfaces. Contrasting inner and outer colours can create a stronger reveal when the box is opened.

Textured and uncoated papers create a different printed result from smooth coated stock, so artwork and finishing choices should be reviewed against the selected material.

Custom Inserts

An insert keeps the product in its intended position and helps create an organised presentation when the box is opened.

Available insert options can include:

Die-Cut Card Inserts

Card inserts provide a clean paper-based presentation and can be printed or colour-matched to the box.

They work well for:

• Bottles
• Jars
• Candles
• Chocolates
• Small accessories
• Product sets

Foam Inserts

Foam can be cut around delicate or high-value products to provide a firm fit and additional cushioning.

It is commonly used for:

• Jewellery
• Watches
• Electronics
• Glass products
• Presentation samples
• Tools and specialist components

The foam can be covered with paper, fabric-effect material or another suitable surface where a more refined appearance is required.

Moulded and Product-Specific Trays

Custom trays can be developed for products with irregular shapes or sets containing several components.

The insert layout should be based on the actual product dimensions and packing arrangement. A visually attractive box cannot protect the product properly if the item moves freely inside it.

Kraft Rigid Boxes

Our Kraft Rigid Boxes combine a strong greyboard structure with a natural kraft outer wrap.

They are suitable for brands seeking a restrained, unbleached appearance without moving to a lightweight folding carton.

Kraft rigid boxes work well for:

• Candles
• Handmade gifts
• Natural skincare
• Confectionery
• Clothing
• Corporate gifts
• Artisan products
• Limited-edition collections

Black, white or single-colour printing can create a clean result on the brown surface. Full-colour artwork may also be possible, although the kraft base affects how lighter colours appear.

Environmental or recycling claims should be based on the complete finished box, including the greyboard, wrap, adhesives, magnets, inserts and finishes. The kraft appearance alone does not determine the final disposal route.

Custom Printing Inside and Outside

The outer wrap is normally printed before it is applied to the greyboard structure. This allows artwork to cover the lid, base, side walls and selected internal areas.

Printing can include:

• Brand logos
• Product and collection names
• Full-colour patterns
• Illustrations
• Product instructions
• Website and social details
• QR codes
• Thank-you messages
• Gift notes
• Interior artwork

Full CMYK printing is suitable for detailed designs and multi-colour artwork. Pantone references can be used where closer brand-colour matching is required.

The selected wrap, lamination and texture influence the final colour appearance. Your physical sample provides an opportunity to review the result before production.

Premium Finishing Options

Hot Foil Stamping

Hot foil applies a metallic or pigmented finish to selected areas using a heated die.

Available foil effects can include:

• Gold
• Silver
• Copper
• Rose gold
• Coloured metallic foil
• Holographic foil

Foil works best on clear logos, borders, names and controlled design details.

Embossing and Debossing

Embossing raises selected artwork from the wrap surface, while debossing presses it inwards.

These techniques can add a tactile brand detail without introducing another printed colour. They are particularly effective on logos, monograms and simple patterns.

Soft-Touch Lamination

Soft-touch lamination creates a smooth, tactile surface often used for premium cosmetics, electronics, fashion and gifting.

It can be combined with foil or Spot UV to create contrast between the soft base and highlighted artwork.

Matt Lamination

Matt lamination creates a smooth, low-reflection surface and supports a restrained, contemporary presentation.

Gloss Lamination

Gloss lamination adds shine and can make printed colours appear brighter.

Spot UV

Spot UV adds a glossy coating to selected areas of a matt wrap. It can highlight logos, patterns or text without covering the full box.

Printed Inner Walls

The inside of the lid, base or side walls can be printed with a contrasting colour, pattern or message.

This is useful for brands that want the packaging to reveal a second visual layer after opening.

Single-Colour Rigid Boxes

Our Single Colour Rigid Boxes provide a controlled, consistent appearance across the full structure.

A single-colour wrap can be paired with:

• Foil-stamped logos
• Embossing
• Debossing
• Contrasting ribbon
• A printed insert
• Branded tissue paper
• A different internal colour

This approach suits brands that rely on one recognisable colour and want a clean, uncluttered presentation.

Custom Printed Rigid Boxes

Our Custom Printed Rigid Boxes support full-colour artwork, illustrations, patterns and product-specific branding.

They are suitable for:

• Seasonal collections
• Product launches
• Influencer campaigns
• Luxury confectionery
• Cosmetic gift sets
• Corporate presentations
• Retail collaborations

Different products can share the same structure while using separate artwork for individual fragrances, colours, flavours or collections.

Rigid Boxes for Different Products

Jewellery and Watches

Small rigid boxes with fitted foam or card inserts can hold rings, earrings, necklaces and watches in the intended position.

Cosmetics and Fragrance

Magnetic, drawer and lid-and-base boxes can be used for perfume bottles, skincare jars and multi-product beauty sets.

Chocolates and Confectionery

Two-piece or drawer boxes with divided trays can keep chocolates, truffles and sweets organised.

Candles

Round, square and two-piece rigid boxes can be sized around candle vessels, with inserts used where additional stability is required.

Electronics

Rigid boxes can present small devices and accessories, although the insert and outer shipping protection should be specified according to the product’s fragility.

Apparel and Accessories

Larger magnetic and lid-and-base boxes can hold shirts, scarves, ties and premium clothing sets with tissue paper or internal compartments.

Rigid Boxes for Retail and E-Commerce

Rigid boxes work particularly well for retail shelves, gift presentation and direct-to-customer unboxing.

However, a presentation box is not automatically suitable as the sole courier container. Products sent through a delivery network may require a corrugated outer box to protect the rigid packaging from scuffs, crushed corners and impact.

For e-commerce orders, consider:

• Protective outer shipping carton
• Void filling around the presentation box
• Corner clearance
• Product insert
• Tamper-evident outer closure
• Returns requirements
• Total packed parcel dimensions

Collapsible rigid boxes may reduce empty storage and inbound transport volume, while standard set-up boxes provide a formed structure ready for packing.

How Ordering Works

1. Share Your Product Details

Send the product dimensions, packed weight, required quantity and preferred rigid-box style.

Include information about any inserts, accessories or products that will sit together inside the box.

2. Select the Construction and Materials

Choose the box style, greyboard grade, outer wrap, insert and finishing options with support from our packaging team.

3. Review the Free 3D Mockup

Our designers prepare the structure and artwork placement, then provide a free 3D mockup for review.

4. Approve the Physical Sample

A physical sample is produced, and you receive a video showing:

• Box dimensions
• Product and insert fit
• Wrap alignment
• Corner finishing
• Opening and closure
• Exterior printing
• Interior printing
• Foil, embossing or other finishes
• Overall presentation

5. Production and Delivery

Production normally takes 6 to 8 business days after the design and sample have been approved. The completed order is then delivered free of charge throughout the UK.

Order Custom Rigid Boxes in the UK

To request an accurate quotation, provide:

• Product length, width and height
• Product and packed weight
• Required quantity
• Preferred rigid-box style
• Lid, magnetic or drawer requirements
• Insert type
• Outer-wrap preference
• Exterior and interior artwork
• Pantone brand references
• Finishing options
• Retail, gifting or e-commerce use

Our team will review the details and recommend a suitable structure, board grade, insert and finish.

Frequently Asked Questions

What are rigid boxes made from?

Rigid boxes are generally made from thick greyboard covered with printed, coloured, kraft or textured paper. Inserts, magnets, ribbons and other components may be added according to the design.

What is the difference between a rigid box and a folding carton?

A folding carton uses lighter solid board and is supplied flat. A standard rigid box uses thicker board, holds its formed shape and is normally supplied assembled.

Do rigid boxes fold flat?

Standard rigid boxes do not normally fold flat. Collapsible rigid boxes are specifically designed to fold down for storage and assemble into a firm structure when required.

What board thickness is used for rigid boxes?

Greyboard is commonly selected in grades of approximately 700gsm to 1200gsm, although the correct specification depends on the box dimensions, construction and product weight.

Can rigid boxes include magnetic closures?

Yes. Concealed magnets can be built into hinged-lid and collapsible structures to create a clean closure.

Can you make two-piece rigid boxes?

Yes. Separate lid-and-base formats can be made in bespoke dimensions with fitted, shallow or shoulder-style lids.

Are drawer rigid boxes available?

Yes. Drawer boxes use a sliding tray and outer sleeve. Ribbon pulls, thumb notches and fitted inserts can be added.

Can an insert be made around my product?

Yes. Card, corrugated, foam and suitable moulded inserts can be developed around individual products or multi-item arrangements.

Can rigid boxes be printed inside?

Yes. Suitable internal panels can include printed colours, patterns, messages and product information.

Are rigid boxes suitable for courier delivery?

They can be used for e-commerce presentation, but a protective corrugated outer carton may be needed to prevent damage to the rigid box during courier handling.

Are collapsible rigid boxes less strong?

A well-designed collapsible box creates a firm structure when assembled, but its performance and appearance differ from a permanently formed set-up box. The best option depends on storage, product weight and presentation requirements.

Can I approve a sample before production?

Yes. You receive a free 3D mockup and can approve a video of the physical sample before the complete production run begins.

How long does production take?

Production normally takes 6 to 8 business days after the final design and physical sample have been approved.

Is delivery available throughout the UK?

Yes. Completed custom rigid-box orders include free delivery throughout the United Kingdom.