Custom Pizza Boxes

Custom Pizza Boxes UK

Pack and deliver pizzas in boxes designed for their size, weight and journey to the customer. All Custom Packaging produces custom pizza boxes for pizzerias, takeaways, restaurants, mobile food businesses, caterers and independent food brands across the UK.

Our pizza packaging can be made around the diameter and height of your product, whether you serve personal pizzas, standard takeaway sizes, deep-pan recipes, individual slices or extra-large sharing portions.

Orders start from 100 units per design, with no setup fees, free design support and a free 3D mockup. Once the design has been approved, production normally takes 6 to 8 business days, followed by free delivery anywhere in the UK.

Why Pizza Businesses Choose All Custom Packaging

A pizza box must do more than carry food from the oven to the customer. It needs to support the base, manage heat and steam, resist grease and remain secure while being stacked or transported.

The correct specification depends on:

• Pizza diameter and crust height
• Weight of the pizza and toppings
• Takeaway or delivery use
• Expected journey time
• Number of boxes being stacked
• Required ventilation
• Grease and moisture levels
• Branding and printing requirements

We use these details to recommend a suitable box structure, internal size and board specification.

Before the full production run is made, you can approve a video of the physical sample. This allows you to check the dimensions, closure, print quality and overall presentation of the box.

Pizza Boxes by Size

Pizza boxes should be selected according to the actual product rather than the advertised pizza diameter alone. Thick crusts, raised toppings and deep-pan recipes may require additional internal height.

Pizza Box Size	Typical Use
6–8 inches	Personal pizzas, children’s portions, mini pizzas and desserts
9–10 inches	Small pizzas and individual takeaway meals
11–12 inches	Regular and medium pizzas
13–14 inches	Large pizzas and sharing portions
15–16 inches	Family-size pizzas
18–24 inches	Extra-large, party and catering pizzas
Custom size	Deep-pan, rectangular, slice and speciality pizzas

The product range can include sizes such as:

• 6 Inch Pizza Boxes
• 7 Inch Pizza Boxes
• 8 Inch Pizza Boxes
• 18 Inch Pizza Boxes
• 20 Inch Pizza Boxes
• 24 Inch Pizza Boxes

If a standard size does not fit your recipe, we can develop bespoke dimensions around the pizza diameter, height and serving format.

Standard Pizza Box Styles

Square Pizza Boxes

Square boxes are the most widely used format for takeaway and delivery pizzas. They are practical to manufacture, store flat, assemble and stack.

The additional corner space can also make the pizza easier to lift from the box while providing room for dips, napkins or branded inserts where required.

Pizza Slice Boxes

Individual slice boxes are suitable for food stalls, cafés, events, festivals and takeaway counters.

They can be sized around one large slice or a smaller portion and printed with your logo, contact details or promotional message.

Deep-Pan Pizza Boxes

Deep-pan and heavily topped pizzas need more internal height than a standard thin-crust pizza.

The lid should close without touching the cheese or toppings, and the side walls should provide enough support for the additional weight.

Extra-Large Pizza Boxes

Large sharing and catering pizzas require stronger board and properly supported corners.

The specification should consider both the box width and the weight of the finished pizza, particularly when several boxes will be stacked for delivery.

Custom-Shaped Pizza Boxes

Round or polygonal boxes can be developed for brands looking for a less conventional presentation.

However, the shape should remain practical for assembly, storage, stacking and transport. For most takeaway operations, a well-designed square box provides the most efficient structure.

Steam and Ventilation

A hot pizza continues to release steam after it is placed inside the box. If that moisture remains trapped, condensation can collect on the lid and affect the texture of the crust.

Ventilation holes can be added to allow excess steam to escape during takeaway and delivery.

Their position should consider:

• The size of the box
• The amount of steam produced
• The expected delivery time
• How the boxes will be stacked
• The strength required from the side walls

Too little ventilation may allow moisture to build up, while excessive openings can release heat too quickly or weaken the box.

The aim is to balance airflow with heat retention and structural strength.

Grease and Moisture Resistance

Pizza oils, cheese and sauces can transfer moisture and grease to the base of the packaging.

Depending on the recipe and intended use, the box can include:

• Grease-resistant board
• A suitable internal coating
• Food-contact liners
• Corrugated inserts
• Separate pizza circles or base pads

The selected solution should protect the structural performance of the box without unnecessarily restricting ventilation around the pizza base.

Businesses serving heavily topped, deep-pan or high-moisture pizzas should share these details when requesting a quotation.

Strength for Takeaway and Delivery

Pizza boxes are frequently stacked at the packing counter, carried in delivery bags and transported by bicycle, motorcycle or car.

A suitable structure should:

• Support the weight of the pizza
• Maintain its shape during carrying
• Keep the lid away from the toppings
• Resist corner crushing
• Remain closed during transport
• Stack without pressing heavily on the pizza below

Corrugated board is commonly used because its fluted internal layer provides more rigidity than a simple flat sheet of card.

The appropriate board grade depends on the dimensions, packed weight and number of boxes expected in a delivery stack.

Food-Contact Materials

Packaging used for pizza should be suitable for its intended food-contact conditions.

The complete specification may include:

• Food-contact-suitable board
• Appropriate printing inks
• Suitable adhesives
• Grease-resistant surfaces
• Liners or inserts where required
• Printing positioned appropriately around direct-contact areas

The correct material depends on the temperature, grease content, contact time and whether the pizza sits directly on the board.

Any food-contact or environmental claim should be confirmed against the final material and print specification selected for the order.

Corrugated, White and Kraft Pizza Boxes

Corrugated Pizza Boxes

Corrugated construction provides strength for hot takeaway food and delivery. It is available in different board grades depending on box size and packed weight.

White Pizza Boxes

White board creates a clean base for colourful logos, illustrations and detailed branded artwork. It is suitable for businesses that want bright and accurate printed graphics.

Kraft Pizza Boxes

Natural kraft board provides a simple, recognisable takeaway appearance. It works particularly well with black, white or limited-colour printing.

Kraft packaging can be used by pizzerias, street-food businesses and brands that prefer understated artwork.

Custom Printing for Pizza Brands

Custom printing turns the pizza box into a visible part of the takeaway and delivery experience.

Your artwork can include:

• Business logo
• Brand colours
• Pizza or menu names
• Website details
• Telephone number
• Social media information
• Reheating instructions
• Allergen prompts
• Promotional offers
• Loyalty messages
• Reorder QR codes
• Disposal guidance

Boxes can be printed in full CMYK colour or matched closely to supplied Pantone brand references.

One or Two-Colour Printing

Simple printing on kraft board is suitable for businesses that want clear branding at a controlled cost.

Full-Colour Printing

Full CMYK printing can reproduce detailed artwork, patterns, illustrations and stronger retail-style branding.

Inside-Lid Printing

The inside lid can be used for a thank-you message, discount code, menu promotion, competition or QR code linking customers to online ordering.

Premium Finishing Options

Depending on the material and intended use, selected designs may also include:

• Matt finishing
• Gloss finishing
• Foil details
• Embossing
• Debossing
• Spot UV

Premium finishes should be used selectively so the packaging remains practical for food service, stacking and delivery.

Pizza Boxes for Different Businesses

Custom printed pizza boxes are suitable for:

• Independent pizzerias
• Takeaway restaurants
• Italian restaurants
• Dark kitchens
• Mobile pizza vans
• Street-food businesses
• Festivals and markets
• Caterers
• Event venues
• Schools and hospitality providers
• Frozen or prepared pizza brands

Each business may need a different balance of appearance, strength, assembly speed and delivery performance.

A busy takeaway may prioritise quick folding and clear size identification, while a premium restaurant may place more emphasis on full-colour printing and the unboxing presentation.

Flat-Packed for Efficient Storage

Pizza boxes are normally supplied flat, allowing more units to be stored in a smaller area before use.

They can then be folded and assembled at the packing counter when required.

For high-volume businesses, the box should be straightforward to assemble without unnecessary tabs or complicated folds. Different sizes can also be printed with clear visual identifiers to help staff select the correct box quickly.

Recycling and Disposal Information

Selected corrugated and kraft pizza boxes may be recyclable where the material is clean, dry and accepted by local collection services.

Food residue and heavily grease-soaked sections can affect recycling. Customers may need to remove contaminated areas and recycle only the clean cardboard, depending on their local authority’s guidance.

Clear disposal instructions can be printed directly onto the box once the final material and coating specification has been confirmed.

Avoid broad claims such as “fully recyclable” or “compostable” unless they apply to the complete finished box, including coatings, inks, adhesives and other components.

Free Design Support and Sample Approval

Send us your pizza dimensions, box quantity, preferred material and artwork. Our team can help prepare the structure and design for production.

You will receive a free 3D mockup showing the planned layout and artwork placement.

A physical sample is then produced, and you can approve a video showing:

• Box dimensions
• Internal height
• Closure style
• Ventilation holes
• Board construction
• Exterior printing
• Interior printing
• Overall presentation

The full production run begins after the sample and design have been approved.

Order Custom Printed Pizza Boxes in the UK

Create pizza packaging designed around your product, brand and delivery service.

To receive an accurate quotation, provide:

• Pizza diameter
• Crust and topping height
• Maximum packed weight
• Required quantity
• Preferred board colour
• Takeaway or delivery use
• Ventilation requirements
• Artwork or logo
• Inside and outside printing requirements

Our team will review the details and recommend a suitable custom pizza-box specification.

Frequently Asked Questions

What size pizza box should I order?

Choose a box based on the actual pizza diameter and height. Deep-pan pizzas and products with raised toppings may need additional internal clearance.

Can you make custom-sized pizza boxes?

Yes. Bespoke dimensions can be created for standard, deep-pan, rectangular, extra-large and speciality pizzas.

Do pizza boxes need ventilation holes?

Ventilation can help excess steam escape and reduce condensation. The number and position of the openings depend on the box size, recipe and expected delivery time.

Which material is best for pizza boxes?

Corrugated board is commonly selected because it provides strength while remaining relatively lightweight. The correct grade depends on the box dimensions and packed weight.

Can you print inside the pizza box?

Printing can be applied to suitable inside areas, including the lid. Inside-lid printing is often used for offers, QR codes and customer messages.

Can I order kraft pizza boxes with my logo?

Yes. Kraft boxes can be printed with a simple logo, one- or two-colour artwork or a more detailed design where the material and print method allow.

Are pizza boxes grease resistant?

Grease-resistant board, liners or suitable internal treatments can be specified according to the pizza recipe and intended use.

Are pizza boxes recyclable?

Clean corrugated cardboard may be recyclable where accepted locally. Heavily contaminated or grease-soaked sections may need to be removed and placed in general waste.

Are pizza boxes supplied flat?

Yes. Most pizza boxes are supplied flat for efficient storage and assembled before use.

Can I approve the design before production?

Yes. You receive a free 3D mockup and can review a video of the physical sample before the full order is produced.

How long does production take?

Production normally takes 6 to 8 business days after the final design and sample have been approved.

Is delivery available throughout the UK?

Yes. Completed custom pizza-box orders include free delivery throughout the United Kingdom.