Sandwich Boxes

Custom Sandwich Boxes UK

Present sandwiches clearly and keep them properly contained from preparation to chilled display, collection or event service. All Custom Packaging produces custom sandwich boxes for cafés, delis, bakeries, supermarkets, caterers and independent food businesses across the UK.

Choose from traditional wedge cartons, rectangular boxes, large platter packaging and individual party portions. Each format can be made around the sandwich dimensions, filling depth, number of portions and intended sales environment.

Orders start from 100 units per design, with no setup fees, free design support and a free 3D mockup. After approving the design and physical sample, production normally takes 6 to 8 business days, followed by free delivery anywhere in the UK.

Sandwich Packaging Designed for the Product Inside

A sandwich box should do more than surround the food. It needs to hold its shape under chilled conditions, keep the sandwich properly positioned and give customers a clear view of the filling where a window is used.

Before recommending a box, we consider:

• Sandwich shape and dimensions
• Bread thickness
• Filling depth
• Single or multiple portions
• Chilled display or event use
• Moisture and grease levels
• Required window size
• Ingredients and allergen information
• Packing and storage requirements
• Brand artwork and colours

The structure is then designed around the actual product rather than forcing every sandwich into one standard format.

Sandwich Box Styles We Make

Cardboard Sandwich Boxes

Our Cardboard Sandwich Boxes include the familiar wedge and rectangular formats used in chiller cabinets, cafés, delis and food-to-go displays.

A triangular wedge box holds diagonally cut sandwiches and presents the filled edge through the front or side window. The angle places the cut face towards the customer, allowing the bread, filling and product depth to remain visible while the pack stays closed.

Rectangular boxes are suitable for:

• Uncut sandwiches
• Paninis
• Filled rolls
• Wraps
• Toasted sandwiches
• Club sandwiches
• Larger or unusually shaped portions

The box dimensions can be adjusted around the bread size and filling depth so the product remains presentable without being compressed.

Cardboard Sandwich Platter Boxes

Our Cardboard Sandwich Platter Boxes provide a large, flat format for carrying several cut sandwiches to meetings, events and catered occasions.

They are suitable for:

• Business lunches
• Corporate meetings
• Weddings
• Buffets
• Training events
• School functions
• Hospitality venues
• Private parties

A clear top or window can allow the arrangement to be checked without opening the box. The base should provide enough support for the filled platter, while the lid needs sufficient clearance to avoid pressing the top layer.

Platter dimensions can be developed around the number of sandwich portions and their planned arrangement.

Party Sandwich Boxes

Our Party Sandwich Boxes provide individual portions for events, children’s parties, school occasions and organised catering.

They can hold sandwiches together with suitable accompanying items such as:

• Crisps
• Fruit
• Small cakes
• Napkins
• Individually packed treats

The exterior can be printed with event artwork, business branding, themed illustrations or space for names and dietary identification.

Handles and secure closing tabs can also be added to suitable structures for easier carrying.

Empty Sandwich Boxes

Our Empty Sandwich Boxes offer a plain, unprinted option for businesses that do not require fully printed packaging.

Plain boxes can be:

• Used without additional branding
• Closed with a branded sticker
• Labelled with product and allergen information
• Marked for different fillings
• Used for short runs or changing menus

This approach can be useful where the same box is used for several sandwich varieties and the product details are added with separate labels.

Materials, Chilled Display and Freshness

The material should be selected according to the sandwich, filling and storage environment.

Component	Packaging Detail
Board	Food-contact-suitable cartonboard selected according to product weight, moisture and chilled-display conditions
Window	Clear film or another suitable transparent material that displays the filling while the box remains closed
Moisture control	Suitable barriers or coatings can be considered for oily or high-moisture fillings
Ventilation	Small vents may be added where controlled airflow can help manage condensation
Inks	Low-migration inks can be specified for food-packaging applications according to the final design and construction
Closure	Tuck tabs or glued sections keep the pack closed during display and handling

UK food businesses must use packaging suitable for food use. The required specification depends on the food, direct-contact conditions, moisture, fat content and intended storage.

Food-Contact-Suitable Board

Sandwiches may remain in direct contact with the internal surface of the box, so the selected board, inks, coatings, adhesives and window material must be suitable for the intended use.

The correct specification can depend on:

• Whether the sandwich is wrapped
• The moisture content of the filling
• The presence of oils, sauces or dressings
• Expected chilled-storage time
• Direct or indirect food contact
• The internal temperature
• How the product is transported and displayed

Fillings such as mayonnaise, cheese, chutney, salad vegetables and sauces can introduce moisture or grease. Suitable food-contact barriers can be considered where standard untreated board would not provide the required performance.

Clear Windows for Chiller Presentation

A clear window lets customers inspect the bread, filling and portion size without opening the pack.

Windowed boxes are particularly suitable for:

• Retail chiller cabinets
• Café grab-and-go displays
• Deli counters
• Supermarket meal deals
• Event catering
• Bakery displays

The window should be large enough to show the product while leaving sufficient board around the edges to maintain the box structure.

Window position also matters. On wedge boxes, it should display the filled edge clearly rather than showing mostly bread or empty space. On rectangular boxes, it can be positioned across the lid or front panel according to the product arrangement.

The recyclability of a windowed box depends on the specific film, adhesive and local collection process. Where separation is required, disposal instructions can be printed on the pack after the materials have been confirmed.

Moisture and Condensation Control

Bread texture can be affected when moisture collects inside a closed sandwich pack. However, ventilation should not be added automatically to every design.

Whether vents are suitable depends on:

• The type of bread
• The moisture level of the filling
• Chilled-storage duration
• The size of the box
• The window and closure design
• Whether the sandwich is wrapped internally

Small ventilation openings can be considered where excess condensation is likely to affect presentation. Their placement must be balanced against food protection, structural strength and the required shelf life.

Packaging can support product quality, but it cannot replace correct preparation, refrigeration, stock rotation and food-safety procedures.

Correct Sizing for Wedge Sandwiches

A wedge box needs to fit the height, width and depth of the cut sandwich.

A box that is too shallow can compress the filling or mark the window. An oversized pack may allow the sandwich to move, lean backwards or appear smaller than it is.

When requesting a wedge box, provide:

• Bread width and height
• Number of sandwich layers
• Maximum filling depth
• Whether crusts are retained
• Wrapped or unwrapped dimensions
• Required window position

The wedge angle and internal depth can then be planned around the finished sandwich rather than the bread alone.

Boxes for Paninis, Wraps and Filled Rolls

Not every sandwich suits a triangular wedge format.

Rectangular cartons can be developed for:

• Paninis
• Baguettes
• Wraps
• Ciabatta sandwiches
• Filled rolls
• Croissants
• Toasted sandwiches
• Multi-layer club sandwiches

These boxes can include a front tuck, side tabs or another suitable closure. A window can be added to the top or side panel where product visibility is important.

For hot products, the packaging specification must be selected according to the serving temperature and required ventilation. Packaging intended only for chilled sandwiches should not automatically be used for hot food.

Custom Printing for Sandwich Brands

Sandwich boxes can be printed in one, two or full colour according to your branding and budget.

Artwork can include:

• Business logos
• Brand colours
• Product names
• Sandwich fillings
• Ingredients
• Allergen information
• Nutritional details where required
• Storage instructions
• Use-by areas
• Barcodes
• Prices
• Website and social media details
• Promotional messages
• Reorder QR codes
• Disposal guidance

Full-colour printing works well in busy retail chillers where several food products compete for attention. One- or two-colour printing on kraft board provides a simpler format for delis, bakeries and independent cafés.

Ingredients and Allergen Panels

The artwork should reserve enough space for mandatory product information before decorative graphics are finalised.

For food that falls within the UK’s prepacked-for-direct-sale rules, the label must include the food name and a full ingredients list, with allergens emphasised within that list. The exact requirements depend on how and where the sandwiches are packed and sold.

Useful information areas may include:

• Name of the sandwich
• Ingredients list
• Clearly emphasised allergens
• Use-by date
• Storage instructions
• Business details
• Weight or quantity where applicable
• Barcode and price
• Batch or production reference

The food business remains responsible for checking that the final wording, allergen information and label format comply with the rules applying to its products.

Printing and Finishing Options

Full-Colour Printing

Full CMYK printing is suitable for detailed branding, product photography, patterns and different colour systems for individual fillings.

Pantone Colour Matching

Supplied Pantone references can be used to achieve closer consistency with your established brand colours across boxes, bags and other packaging.

One or Two-Colour Kraft Printing

A simple logo or pattern on kraft board provides a clear presentation with fewer print colours.

Matt Finish

A matt surface creates a clean, low-reflection appearance that can remain easy to read under bright retail lighting.

Gloss Finish

Gloss can make printed colours appear brighter, although its suitability depends on the board, window and chilled application.

Finishes should be selected according to the complete food-contact specification rather than appearance alone.

Sandwich Packaging for Different Businesses

Custom sandwich boxes can be produced for:

• Independent cafés
• Delicatessens
• Bakeries
• Supermarkets
• Farm shops
• Convenience stores
• Contract caterers
• Schools and colleges
• Corporate catering
• Event organisers
• Hotels
• Food-to-go brands
• Mobile catering businesses

A café may need small batches across several fillings, while a supermarket supplier may prioritise efficient packing, clear allergen panels and consistent chiller presentation.

The box specification can be adjusted around the business model and packing process.

Coordinate Your Food Packaging Range

The same food-contact-suitable board and branding approach can be used across related packaging ranges.

Explore:

• Custom Food Boxes for takeaway, bakery and prepared food
• Burger Boxes for hot food and delivery
• Paper Bags for counter service and customer takeaway

Using the same logo, typography and colour references across sandwich boxes, burger cartons and carrier bags helps create a consistent presentation across the complete menu.

Free Design Support and Sample Approval

Send us your sandwich dimensions, preferred box style, quantity and artwork. Our team will help prepare the structure and printed layout.

You will receive a free 3D mockup showing the planned box and artwork placement.

A physical sample is then produced, and you can approve a video showing:

• Box dimensions
• Sandwich fit
• Wedge angle
• Window size and position
• Board and closure
• Printed colours
• Ingredients and allergen areas
• Overall presentation

The complete production run begins after the design and sample have been approved.

Order Custom Printed Sandwich Boxes

To request an accurate quotation, provide:

• Sandwich or platter dimensions
• Maximum filling depth
• Chilled or hot-food use
• Required box format
• Number of portions
• Window requirements
• Required quantity
• Artwork and brand colours
• Ingredients and allergen-panel requirements
• Preferred print and finish

Our team will review the details and recommend a suitable sandwich-box structure and material specification.

Frequently Asked Questions

What types of sandwich boxes are available?

We produce wedge cartons, rectangular sandwich boxes, platter boxes, party portions and plain boxes for labels or stickers.

Can sandwich boxes include a clear window?

Yes. Clear windows can be added to suitable wedge, rectangular and platter formats to display the filling while the pack remains closed.

Can you make boxes to fit my sandwiches?

Yes. Bespoke dimensions can be developed around the bread size, filling depth and final wrapped or unwrapped product.

What information do you need for a wedge sandwich box?

Provide the sandwich width, height, maximum filling depth and whether it will be wrapped before being placed inside the box.

Are sandwich boxes suitable for direct food contact?

Food-contact-suitable materials can be specified according to the product, filling, temperature and intended storage conditions. Share complete details of how the sandwich will be packed.

Can the boxes be used in a chiller cabinet?

Suitable board, adhesives, windows and finishes can be selected for chilled display. The final specification should be confirmed according to the expected refrigeration and storage conditions.

Do sandwich boxes need ventilation holes?

Not always. Small vents may help manage condensation in some applications, but their suitability depends on the filling, bread, packaging structure and storage time.

Can allergen and ingredient information be printed on the box?

Yes. Space can be included for ingredients, emphasised allergens, use-by details, storage instructions, barcodes and other required information.

Can different fillings use different designs?

Yes. Artwork can be adapted for different sandwich varieties while retaining a consistent overall brand design.

Are kraft sandwich boxes available?

Yes. Kraft board can be used for suitable sandwich-box structures with simple or full printed branding, subject to the required food-contact specification.

Can I order plain sandwich boxes?

Yes. Empty Sandwich Boxes can be supplied without full custom printing and finished with separate branded or product-information labels.

Are platter boxes suitable for meetings and events?

Yes. Platter boxes can be sized around the number and arrangement of portions required for meetings, buffets and catered events.

Can I review the box before full production?

Yes. You receive a free 3D mockup and can approve a video of the physical sample before the complete run is produced.

How long does production take?

Production normally takes 6 to 8 business days after the final design and sample have been approved.

Is delivery available throughout the UK?

Yes. Completed custom sandwich-box orders include free delivery throughout the United Kingdom.