
Varnish
A transparent finishing layer available in gloss, satin, or matte effects. It enhances the printed surface and adds an extra layer of visual appeal and light protection.
A cardboard box supplied flat and assembled on site, closed either by folded flaps or a self-locking base depending on how you're actually packing. Orders start from 100 units.
A flat-pack box is supplied unassembled and put together when you need it, which is the part almost every listing for this product leads with. What gets skipped far more often, and what actually changes from order to order, is which fold-and-lock construction genuinely fits how you’re packing.
A tuck-end closure folds shut on its own flaps, no tape needed for a light, occasional pack. An auto-lock base does more work: the base locks into shape the moment the sides fold up, holding its shape under weight without tape or glue. That difference matters more the more often you’re packing. Doing it a handful of times by hand, tuck-end is simpler and cheaper. Running repeat volume, or packing anything with real weight to it, an auto-lock base earns its place by being faster to close and by actually holding that weight on its own.
Board choice sits alongside the closure decision: whichever closure you pick, paperboard, kraft and corrugated are all workable choices underneath it, sized to your specification. Offset, digital and screen printing all apply. Pantone references and CMYK values can be used to manage colour consistency, subject to normal variation caused by the chosen board, ink, coating and production method. Matt and gloss lamination, foil stamping, embossing, debossing and spot UV are all available finishes.
Design support is free. A digital 3D mock-up is free. There are no setup fees. Standard production takes 6 to 8 business days after approval. UK delivery is free.
A reusable box, one that folds flat again between uses rather than being assembled once and shipped, needs a different material altogether: Custom Collapsible Rigid Boxes is built specifically for that job. If flat-pack construction itself isn’t actually the deciding factor for you, Cardboard Boxes covers everything else on offer.
| Box Style | All Custom Packaging |
| Dimension | All Custom Sizes & Shapes |
| Quantities | 100-unit minimum order |
| Paper Stock | Kraft, corrugated, rigid board, cardstock |
| Printing | CMYK, Pantone, digital and offset |
| Finishing | Gloss, matte, spot UV, embossing, foiling |
| Shipping | Free delivery options |
Choose from premium coating, board, printing and finishing options for your insert boxes.

A transparent finishing layer available in gloss, satin, or matte effects. It enhances the printed surface and adds an extra layer of visual appeal and light protection.

A UV-cured coating applied to specific areas of the design to create gloss or matte contrast and draw attention to important details.

A smooth, velvety coating that creates a soft tactile feel and gives packaging a refined luxury look. It improves the unboxing experience and supports a high-end product presentation.

A soft, smooth lamination with a refined satin-like finish. It gives packaging a premium feel while keeping the surface elegant, subtle, and easy to handle.

A high-gloss UV coating applied only to selected design areas to create sharp contrast, highlight logos, and add a premium visual effect without coating the whole surface.

A clear, fast-drying water-based coating that adds a smooth protective layer while maintaining a clean and professional surface finish. It is a practical choice for everyday printed packaging.

A durable protective film that helps reduce visible scratches, scuffs, fingerprints, and daily handling marks. It keeps packaging looking clean, polished, and premium for longer.

A bleached kraft paperboard made from a mix of virgin and recycled pulp, offering a clean white surface for crisp and polished packaging designs.

A natural kraft paperboard without coating, made from virgin and recycled pulp. It provides a raw, organic appearance with sturdy packaging strength.

A premium bleached paperboard coated on both sides, designed for excellent print quality, die-cutting, and professional packaging results.

A high-quality bleached paperboard coated on one side. It provides a clean printable face with a premium packaging feel.

A smooth printable paper stock that supports high-resolution graphics, clean text, and rich color output for refined packaging presentation.

A natural kraft paperboard made from strong virgin and recycled pulp. It provides an organic, earthy look for sustainable and simple packaging.

A specialty paperboard with a laminated metallic surface available in gold, silver, and other premium finishes for luxury visual impact.

A specialty paperboard with a laminated holographic surface that creates a reflective, rainbow-like appearance for eye-catching product packaging.

A recycled duplex paperboard with a white printable surface. It is ideal for economical packaging that still requires clean graphics and brand presentation.

A kraft board with a smooth clay-coated white face for quality printing and a natural kraft reverse side for a strong, authentic appearance.

A kraft paperboard with a clay-coated printable top surface and a natural unbleached kraft back. It balances clean branding with a rustic natural look.

A duplex paperboard made with recycled pulp and a coated white printable surface. It delivers smooth print results for affordable carton packaging.

A black-dyed kraft board with a natural paper texture and excellent strength. It creates a bold, premium look for luxury and specialty packaging.

A packaging technique where a die-cut opening is covered with a transparent film, allowing the product inside to remain visible while staying protected.

An embossing technique where the raised design is precisely aligned with printed artwork to improve detail, texture, and overall presentation.

A finishing process in which heat and pressure transfer metallic foil to the surface, creating a premium, shiny, and luxurious effect.

A premium finishing method that combines embossing with foil stamping to create a raised design with metallic color and strong visual impact.

A decorative process that transfers foil onto selected areas of the surface using UV-curable adhesive, creating a bright metallic effect with sharp detail.

A technique that raises a design from the surface without ink or foil, giving packaging a clean, elegant, and textured appearance.

A finishing technique that presses a design into the material to create a recessed impression without using ink or foil. It adds subtle depth and a refined tactile effect.

A fast-curing printing process that uses ultraviolet light to dry ink instantly, delivering sharp detail, vibrant colors, and a premium finish.

A durable printing method that uses a mesh screen and stencil to apply ink to surfaces. It is ideal for bold colors and high-impact packaging designs.

A traditional high-quality printing process that transfers designs from plates to a rubber blanket before printing, making it ideal for large-volume production.

A modern printing method that does not require printing plates, making it cost-effective and efficient for short runs, sample production, and small-batch quantities.

Built with three corrugated layers between four linerboard sheets, providing heavy-duty strength for large or industrial packaging needs.

A standard corrugated structure with one fluted medium and two linerboards, providing dependable strength for everyday packaging.

A corrugated sheet with one flute layer between two liners, offering lightweight strength for protective packaging.

An ultra-thin flute grade designed for lightweight packaging, small retail boxes, and high-quality printed presentation.

A slim flute grade with a flatter surface, ideal for detailed printing, display packaging, and premium retail boxes.

Made with two layers of corrugated medium between linerboard sheets, offering added strength and durability for heavier products.

A versatile corrugated flute that offers balanced compression strength, cushioning, and printability for many packaging applications.

A thinner flute grade with a smooth surface, making it suitable for high-quality printing, precise die-cutting, and neat retail packaging.

A thick corrugated flute profile that provides excellent cushioning, compression strength, and stacking support for protective packaging.

A coated linerboard with an off-white surface, suitable for high-quality printing and a refined packaging appearance.

An unbleached kraft linerboard made from recycled paper pulp, offering a natural look with strong durability for eco-conscious packaging.

A coated semi-gloss linerboard with a smooth white surface, ideal for sharp printing, premium presentation, and retail-ready packaging.

A fully bleached corrugated board with a bright white surface, designed to produce clean, vibrant, and high-quality printed packaging.

A UV-cured ink that dries instantly under ultraviolet light and creates crisp, high-quality print results on a wide range of packaging materials.

A plant-based ink made with soybean oil, offering rich color output and a more sustainable printing option for carton packaging.

A standardized color-matching system used to achieve consistent, accurate brand colors across packaging, labels, and printed materials.

A full-color printing process using cyan, magenta, yellow, and black inks to create vibrant images, gradients, and detailed packaging artwork.
Real feedback from customers who trust us with their custom packaging.
★★★★★ Josh
Needed someone to make me some custom branded Easter egg boxes for my business so I contacted rob and found the whole process very satisfying. Received impressive design of how the boxes would look, paid my invoice, received full order within 10 days. Will definitely use again.
★★★★★ Evelyn Bufton
Frank stayed in communication and followed up with detailed changes to my design needs. Final product was exactly what was agreed to and delivery was prompt. I would use them again without hesitation
JL Aronson
I loved the options and thought the solution we came up with was brilliant. A slide box for a gift thumb drive of irregular shape. Daniel was my rep. Very helpful!
★★★★★ Ashley F
Amazing quality boxes!! Service was great, always prompt replies with Thomas and a really enjoyable customer experience. Thanks also to your design team and fast delivery - it all came together as we hoped! I'll be making recommendations to friends of your services & am already planning my next order. Thank you!
Lindsey Archer
I have been working with Frank from ACP UK for a little over a month to get the perfect box custom made for my candles. The response time has been incredibly fast through the whole process, and Frank has been so patient as I have been going back and forth with him to make sure everything is the way we want it. The box samples arrived today, and the quality is fantastic. I am so grateful for this company!
★★★★★ Dan
They worked with me late into Friday night to get my order out in time to get the products by a hard deadline. Very responsive and gave me great attention. They checked in too about my order arriving, and it came one day early. Very appreciative!
Sylvia Sepulveda
Thomas was great to work with. Answered all of my questions and I received my customized boxes faster than expected! Thank you! I will be returning soon.
★★★★★ Remembrance Bibles
Frank and his company were fantastic throughout the process. From design to delivery, he answered our questions and eased our concerns. We will definitely be using their services again in the future. Thank you for a outstanding product.
Jeff Seyglinski
Thomas was a joy to work with. He exceed out expectations. He beat all deadlines by a long shot! We explained what we were looking for and we got exactly that! Highly recommended!
Edelle
I contacted ACP UK about a bespoke gift box for two of our skincare products. Frank was brilliant every step of the way. He was contactable by mobile, email and the website. He helped with every step of the process and kept me informed along the way. The turnaround from box design to delivery was very fast and we are delighted with the end result. Would highly recommend!
★★★★★ MIKEY
All Custom Packaging UK is the best printer I have ever dealt with, and Daniel is fantastic too!! He is a legend; he goes above and beyond for all my customers. The quality is stunning, no matter what material we choose. Holographic is my favorite so far, allowing my designs to to blow the socks off anyone that comes into contact with it!!! Thank you!! HIGHLY RECOMMEND! I WILL REFER EVERY CUSTOMER I HAVE!!!
★★★★★ Jonathan Gilbey
From star to finish of my project communication was excellent. The product was shiped and arrived in a timely manner and was an excellent quality would definitely use a again
Fly Fish Wyoming
I had a great experience with them. No complaints at all. I had a very specific box I wanted and they worked with me to get it all set up and sent me a template for my art. I had to make one adjustment on the proof but the final product turned out great and I'm really happy with it. I worked via email with Daniel.
★★★★★ Jasmin El Kordi
Daniel has been taking care of our skincare brand's product boxes, as well as our mailer boxes. He is wonderful to work with - always provides fast turn around on quotes, ensures our designs are correct, and provides us updates. His products are excellent quality and very fairly priced. Highly recommend him!!
★★★★★ Ashley Andrews
We needed to order products as quickly as possible after our previous print company gave us a substandard product. We took a chance on ACP UK and we are very happy with the outcome! They were able to process our order during the holidays swiftly and accurately. Their customer service team is amazing, the product is very good quality, and they have reasonable pricing as well. We will definitely use them again!
★★★★★ Nomeka
Daniel was fantastic to work with - quick and responsive. Our 500 boxes came 1 full week before our guaranteed delivery date, and they look fantastic. Will definitely be using again!
Luca Clifton
Once again, ACP UK and Frank in particular have proved an excellent partnership for my small business, going so far as to fix a previous order error free of charge and continuing to value my business as a customer
★★★★★ Fallon Dyle
Thomas and Frank were extremely easy to work with. They maintained communication with me throughout our project together and the end result was great quality boxes with everything we needed. Thank you for the excellent customer service and we look forward to working together again.
Susan Harrison
I needed something that was both a good shipping box and something to hold the items I sell. It’s so sleek and can fit anywhere from 1-3 of my items. I love that I don’t have to buy a bunch of different sized boxes. it’s the perfect size. It was so easy to assemble once I figured it out. Im shocked how sturdy it feels. I will be adding tape on it before I ship them just incase they unfold. I will definitely order another case of these boxes as these come out to less.
★★★★★ Evelyn Bufton
Thomas stayed in communication and followed up with detailed changes to my design needs. Final product was exactly what was agreed to and delivery was prompt. I would use them again without hesitation
★★★★★ Emmanuel
They were super easy to work with and quick to respond, and the boxes we got were extremely high quality.
The salespeople are SUPER pushy. We get emails every other day and a few calls about placing orders. They don't understand timelines.
★★★★★ Natural Zen LLC
This was my first, and won’t be my last, time ordering with ACP UK for my custom packaging. I worked with Frank who walked me through every step. He ensured I understood every aspect of the process and ordering, sent multiple images for me to approve, and checked back in with me when I got them too! Not to mention, my company is all about zero waste and being green so, I had a million questions to ask about the product itself before I even attempted to design anything and he was absolutely amazing and so patient! To date, the best customer service I’ve experienced. I will definitely be ordering again!
★★★★★ Nikki LaBreche
Oh my goodness, I am absolutely in love with my custom nail boxes As a small business owner, seeing my vision come to life was so exciting, and All Custom Packaging UK did an amazing job. The colors are beautiful, the quality is fantastic, and they turned out even better than I imagined.
The whole process was smooth, communication was great, and they made sure everything looked perfect. When I opened the box, I couldn’t stop smiling! These boxes make my business feel so much more professional, and I can’t wait to send out orders in them.
Thank you, All Custom Packaging UK, for helping bring a little piece of my dream to life. I will definitely be ordering again and highly recommend them to anyone looking for quality custom packaging!
Toogii Khurmast
Worked with Thomas from ACP UK. They are super responsive and has been very helpful with our custom packaging order. Would def continue using their services.
Andrea Shuman
Frank at All Custom Packaging UK has been a joy to work with. Great communication and a wonderful result. We love our boxes and will be working with him again in the future.
Luca Stallings
We’ve ordered posters from this company multiple times. When the first shipment showed up damaged, they not only replaced every damaged poster, they made sure to update their packaging method to ensure safe delivery the second time. We’re now using them for our next project, and our rep Daniel has been incredibly helpful as usual. If you’re looking for a new print provider, please use these guys!
Libby Brodeur
The sales associate I worked with was fabulous. Always quick to respond and helped me problem solve our design. The folders I ordered are lovely and exactly what I had envisioned. I would definitely recommend using All Custom Packaging UK.
Ilana Gutierrez
Frank was my packaging specialist agent. He was extremely responsive, was always on top of my design process, and even reached out to me even before I even had the time to do so. He was patient throughout the process, as it took me a long time to get the final design ready to my liking. Even after delivery he checked on me to see if I had any feedback and to make sure I was happy with the final product.
★★★★★ Shanik Murthy
From the very beginning the team has been nothing but helpful and responsive when it came to my inquiries. Cant thank them enough for all the time and effort they put in to help make the process easier for me! Thank you to Thomas and Daniel specifically!
Matt Shortland
ACP UK was great at dealing with our enquiries the product turned out just as expected. Thank you Thomas for dealing with us and talking through it. Made it very easy for someone who has never ordered before.
Daniel
ACP UK went above and beyond. Frank took such a personal and hands on approach to making sure this project came out succesfully. We had a tight turn around and with the holidays breathing down our back it was coming down to the wire. Frank pulled off a miracle and delivered above and beyond what was asked for and at an incredible rate. Will definitely be returning for any future project needs.
Miki Holt
Hugely impressed. Daniel is an outstanding customer sales representative and ACP UK is a company you can trust to get branded work done. With just weeks before a major global news moment requiring branded pet packs to a specific size and spec, ACP UK delivered on time to our delivery location!
★★★★★ Jamie At AQUA GLOW
Our contact person Thomas is super responsive, gets things done and is nice to deal with. The overall speed of delivery and quality of the work is good too.
★★★★★ Binz
Cannot beat this level of customer service and dedication. My team was on a very tight deadline for the ask and our Sales Executive made it happen on time and within budget.
Jake
ACP UK were excellent to work with! Daniel worked with me throughout the process to ensure we received the result we wanted. Communication was excellent and I cant recommend them enough.
★★★★★ James L.
I approached ACP UK to produce a quantity of small boxes, Thomas Couldn’t have been more helpful, it was a real pleasure to deal with him and this company. Prompt, thorough helpful replies and patient as we worked through the process. Thankyou very much! I’m very impressed with the items and I am happy to recommend them to anybody!
Denver
I was initially hesitant to try this packaging boxes company, but I am so glad I did. The boxes were exactly what I needed for my business, and the customization options were extensive. The team was easy to work with and made the process seamless. I will definitely be using this company again in the future.
★★★★★ Cory Sweitzer
wonderful service from a company that went beyond expectation to help my project get up and running smoothly. My sales rep, Daniel, and the design team at ACP UK made sure to have every detail in place and gave me a quote other companies could not touch! Lead times were accurate and updates for shipping were by far the most stellar i have yet to see. Thanks a million!
★★★★★ Steve
All Custom Packaging UK has been an amazing company to work with! I reached out to ACP UK a couple of years ago to get some boxes made for our product and they turned out great. We have been coming to ACP UK for all of our box needs since. Maryann has also been a pleasure to work with. The shipping is also incredibly fast. We typically have any order after proof approval within 10 business days or less.
★★★★★ Ren
This was the first time I had a custom box made and Daniel made it a pleasant, efficient experience. He was patient with all my demands and also had me speak directly with one of the designers to made sure everything was specific as possible for the final outcome. Additionally, there was a major delay on my end and Daniel was very patient, even though the project was one hold for a few months. The result are professional, impressive, quality boxes which displays our product perfectly. I'm eager to continue working with All Custom Packaging UK for additional projects in the future.
Sabine Kelly
Great experience and great product. Daniel communication was prompt and clear. Production was able to work with my tight timeline and I received my packaging with time to spare. The boxes themselves look excellent and are great quality. Thank you!
★★★★★ Emily
The Mylar bags look professional and feel strong. The printing came out clear, and the resealable finish is very practical.
Helen Mitsiou
Fantastic customer service from Frank. He was friendly, responsive and took the time to understand exactly what I was looking for. A pleasure to deal with, and I really appreciate all of his help. Thank you!
Quanda Bee
Excellent Customer Service. Daniel is Awesome for help me custom my product. He is hand on with providing everything I needed to make sure I get the best experience in creating my product. Thanks Daniel you ROCK!!!!
★★★★★ Ben Simmons
All Custom Packaging UK, especially Thomas was an excellent decision. I went from not knowing what I wanted to go with to understanding all of my options and placing an order very quickly. The product arrived quickly and was exactly what I was looking for. Cannot recommend All Custom Packaging enough.
Noel Gaskin
My sales associate did all the heavy lifting. Daniel patiently walked me through the process and remained responsive to the end. The result and finished product were labels and external packaging that our customers love.
Deanna Weise
We had a great experience working with All Custom Packaging UK. Frank was our main point of contact, and he was incredibly responsive throughout the entire process. He answered our questions promptly, kept us updated every step of the way, and made the experience smooth and stress-free. The communication was excellent, and we really appreciated the level of customer service. We look forward to working with All Custom Packaging UK again in the future.
★★★★★ Nick
That is a great company with an awesome customer service and dedicated approach to each client. The rep I deal with - Frank is very helpful and patient. With all his efforts we've got the desired result and quality!
Definitely recommended!
Karen Vasquez Marin
We needed a personalized box, and Frank was really helpful in making this project a reality. The boxes arrived on time, the design was exactly what we wanted, and the quality is also great. Thanks, Frank, for helping us.
★★★★★ Botanybabe Calendula Lip Balms
Thanks to Daniel and the ACP UK team! I’m THRILLED! My custom lip balm boxes came faster than expected, and look exactly as I envisioned. Affordable too. They arrived ahead of schedule despite all the tariff hullaballoo. I started getting them into stores the same day I received them.
Akena Mitchell
I ordered soap boxes for my company, & Frank did such a great job of helping me make my vision a reality! My boxes are beautiful! They do excellent work, and it was a pleasure working with Frank! I highly recommend them, and will be back for future purchases!! Thank you!!
★★★★★ Ime Holland
This was our 1st time ordering from All Custom Packaging UK. From beginning to end, Daniel made the ordering process seamless. We received the boxes and they look great! Such a professional and well thought out addition to our giveaway. We went with glossy and we are happy we did!
★★★★★ Marlene Rodriguez
I was impressed by the fine craftsmanship of the cards we ordered, especially since another vendor informed us the detailed design we wanted couldn’t be done. ACP UK exceeded our expectations with the final product! They also took accountability for an error and quickly sent a corrected order before the Holidays. Communication was great throughout, and the quality of the print truly impressed my manager.
★★★★★ Stephen Samuel
Recently I worked with ACP UK to obtain a large number of packages for a product that we are now selling. We got a big order and needed high quality work done in a hurry. ACP UK gave us great service. They were flexible, professional and prompt.
★★★★★ Ashley Andrews
Our skincare company and a sister supplement company have used ACP UK for all of our product boxes for a year now. We are thrilled with the quality of the boxes as well as the responsiveness of the sales and customer service teams. I can't recommend them enough!
Jenifer Tracy
We received the boxes we ordered and they look GREAT! They also came ahead of schedule and I wanted to say a big thank you to Mr Frank from All Custom Packaging UK for your patience throughout the project.
9Point10
Great result: the boxes look really good and delivery was exceptionally fast. There was a little confusion about colors in the beginning but it all got resolved :)
★★★★★ Katie
I have really enjoyed my experience working with Thomas at All Custom Packaging UK on getting our two packaging projects done exactly to our specifications. I really appreciated his patience and quick follow-up on the many design revisions we made to get the boxes just right for our products. In the end both boxes were beautiful, sturdy and delivered to us just in time for our holiday release! Thank you so much again Thomas for making this process easy for our company! I would 100% recommend working with Thomas and All Custom Packaging for all of your packaging needs.
★★★★★ Ron Livny
I found All Custom Packaging UK by accident, without any prior recommendation, and I was surprised by the experience. They have been very responsive, fast, and professional throughout the process. I would gladly recommend them.
★★★★★ Mooiz Khan
I had the pleasure of working with Daniel. Over the last 6 months Daniel and I have been working on the launch of my new product. He has treated me with the upmost respect and has been helpful in every aspect. If any of you don’t know what to do or who to ask. Go to the chat box and ask for Daniel!
★★★★★ Desiree Greene
Thomas provided us with quick responses and strong communication. All Custom Packaging UK is very thorough with multiple design confirmations before production to ensure your finished product is just how you want it to be. Lots of pictures and videos of our product were sent to us before it arrived too! All Custom Packaging UK has flexible shipping options that allowed us to receive our good-quality boxes before a deadline and made the process less stressful.
★★★★★ Tommie O'Malley
I have worked with All Custom Packaging UK on multiple projects now and I am always so impressed by the quality and customer service. They are so responsive and have met every single deadline I have given them and even go above and beyond in keeping me updated on production. Will continue to use them for a variety of my packaging needs!
★★★★★ Steven S
My organization has been working with Thomas for few years and we are consistently met with fantastic quality and service. Thomas is attentive to our questions, offers advice, and always finds a way to deliver an impressive product. Thomas is one of my favorite vendors to work with and I look forward to working together in the future.
★★★★★ Seema Iyer
I worked with Frank on an order of custom soap boxes for my company. He was extremely professional, patient and helpful during the entire process. The boxes turned out beautifully and as described. I'll definitely continue to work with ACP UK.
Alan Thorpe
Excellent service from the Sales Executive Chris. Quick responses to emails and very clear guidance on design of boxes. Speedy delivery (1 week) and the boxes are very good quality with clear bespoke printing. Will definitely use again.
Belinda Blanding-Ray
I’ve had nothing but great experiences with ACP UK. Frank has been very professional and always keeps me updated on my orders and responds quickly to my emails. The boxes that were designed for me were done just as requested and were of good quality. I am very pleased with both the service and the product. I look forward to continue doing business with them.
Meghan
Wow!! All Custom Packaging UK made custom boxes with custom foam inserts, plus custom product boxes, for one of our clients. They turned out GORGEOUS!! Our client was beyond happy with the result and so were we! We’ve worked with MANY box manufacturers over the years and this was among the best in terms of the quality of the end result.
Doris
Daniel made the process seamless. He was responsive to my emails and calls, ensuring timely communication. I ordered perfume boxes, and after providing the bottle and top measurements, he promptly sent me a template for my artwork. The box fits my bottle perfectly, and the final product looks high-end, elegant, and beautifully crafted.
Amiya Turks
Daniel helped me with everything and worked diligently to make sure that all the small details I wanted done were perfect. I most definitely will be a shopping again.
★★★★★ Jennifer
I received the boxes and they look great, I love them so much. Thank you for the time and dedication to my project, they are very helpful fast in solving any issues and attentive to your needs, plus they have great pricing compared to others and the material they use is 100% guarantee to make your vision come true. Will be contacting you guys in the future when I need more boxes.
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Clear answers about ordering, artwork, production, materials and delivery.
Yes. The closure is part of the specification, not a fixed property of the box size or design, so a single order can be split between the two if your packing genuinely varies. Tell us the split roughly and each portion gets built to the closure that suits it.
A tuck-end closure is designed to hold without it for a light load, though tape is a reasonable extra for anything heavier or being shipped further. An auto-lock base is built specifically to avoid needing tape at all, whatever the closure ends up carrying.
Orders start from 100 units. Standard production takes 6 to 8 business days after approval.
An unlaminated paperboard construction may be easier to process through suitable paper-recycling streams than a heavily laminated alternative. Final recyclability depends on the full material and finishing specification and the facilities available locally.