
Varnish
A transparent finishing layer available in gloss, satin, or matte effects. It enhances the printed surface and adds an extra layer of visual appeal and light protection.
Structural packaging for mobile phone batteries, power banks and replacement battery units, with a die-cut insert cut to your product that holds it fixed and its terminals isolated. Orders start from 100 units.
A battery moving loose inside a box is the actual risk this packaging exists to manage. A die-cut insert, cut to your battery’s own dimensions, holds the unit fixed in place and keeps its terminals away from other terminals or any loose metal in the box, which is the structural job the packaging genuinely does. Rigid board, corrugated and kraft board are all available, and EPE or EVA foam inserts are an option where a cushioned fit suits the product better than a card die-cut.
Plenty of suppliers in this market imply their own box is what makes a battery shipment compliant, sometimes printing a certification mark straight onto the carton as though the box itself had earned it. A box cannot hold a certification the shipment doesn’t genuinely have. What ours can do is get the structural side right: fixed positioning, isolated terminals, a material suited to the battery’s weight and how far it is travelling. Beyond that, we can lay out clear panels for the warning text, battery icon or reference number your shipment needs to carry, printed to a specification you confirm. Getting that specification right, and getting the shipment classified and labelled correctly for dangerous-goods transport, stays a call for you or your regulatory adviser to make.
Branding sits on the panels the required markings don’t need, printed alongside them rather than in place of them. Offset, digital and screen printing are all available for the branded side of the box. Pantone references and CMYK values can be used to manage colour consistency, subject to normal variation caused by the chosen board, ink, coating and production method.
Orders start from 100 units. Design support is free. A digital 3D mock-up is free. There are no setup fees. Standard production takes 6 to 8 business days after approval. UK delivery is free.
A broader electronics product with no battery-specific terminal isolation need is Custom Electronic Products Boxes‘s own territory.
| Box Style | All Custom Packaging |
| Dimension | All Custom Sizes & Shapes |
| Quantities | 100-unit minimum order |
| Paper Stock | Kraft, corrugated, rigid board, cardstock |
| Printing | CMYK, Pantone, digital and offset |
| Finishing | Gloss, matte, spot UV, embossing, foiling |
| Shipping | Free delivery options |
Choose from premium coating, board, printing and finishing options for your insert boxes.

A transparent finishing layer available in gloss, satin, or matte effects. It enhances the printed surface and adds an extra layer of visual appeal and light protection.

A UV-cured coating applied to specific areas of the design to create gloss or matte contrast and draw attention to important details.

A smooth, velvety coating that creates a soft tactile feel and gives packaging a refined luxury look. It improves the unboxing experience and supports a high-end product presentation.

A soft, smooth lamination with a refined satin-like finish. It gives packaging a premium feel while keeping the surface elegant, subtle, and easy to handle.

A high-gloss UV coating applied only to selected design areas to create sharp contrast, highlight logos, and add a premium visual effect without coating the whole surface.

A clear, fast-drying water-based coating that adds a smooth protective layer while maintaining a clean and professional surface finish. It is a practical choice for everyday printed packaging.

A durable protective film that helps reduce visible scratches, scuffs, fingerprints, and daily handling marks. It keeps packaging looking clean, polished, and premium for longer.

A bleached kraft paperboard made from a mix of virgin and recycled pulp, offering a clean white surface for crisp and polished packaging designs.

A natural kraft paperboard without coating, made from virgin and recycled pulp. It provides a raw, organic appearance with sturdy packaging strength.

A premium bleached paperboard coated on both sides, designed for excellent print quality, die-cutting, and professional packaging results.

A high-quality bleached paperboard coated on one side. It provides a clean printable face with a premium packaging feel.

A smooth printable paper stock that supports high-resolution graphics, clean text, and rich color output for refined packaging presentation.

A natural kraft paperboard made from strong virgin and recycled pulp. It provides an organic, earthy look for sustainable and simple packaging.

A specialty paperboard with a laminated metallic surface available in gold, silver, and other premium finishes for luxury visual impact.

A specialty paperboard with a laminated holographic surface that creates a reflective, rainbow-like appearance for eye-catching product packaging.

A recycled duplex paperboard with a white printable surface. It is ideal for economical packaging that still requires clean graphics and brand presentation.

A kraft board with a smooth clay-coated white face for quality printing and a natural kraft reverse side for a strong, authentic appearance.

A kraft paperboard with a clay-coated printable top surface and a natural unbleached kraft back. It balances clean branding with a rustic natural look.

A duplex paperboard made with recycled pulp and a coated white printable surface. It delivers smooth print results for affordable carton packaging.

A black-dyed kraft board with a natural paper texture and excellent strength. It creates a bold, premium look for luxury and specialty packaging.

A packaging technique where a die-cut opening is covered with a transparent film, allowing the product inside to remain visible while staying protected.

An embossing technique where the raised design is precisely aligned with printed artwork to improve detail, texture, and overall presentation.

A finishing process in which heat and pressure transfer metallic foil to the surface, creating a premium, shiny, and luxurious effect.

A premium finishing method that combines embossing with foil stamping to create a raised design with metallic color and strong visual impact.

A decorative process that transfers foil onto selected areas of the surface using UV-curable adhesive, creating a bright metallic effect with sharp detail.

A technique that raises a design from the surface without ink or foil, giving packaging a clean, elegant, and textured appearance.

A finishing technique that presses a design into the material to create a recessed impression without using ink or foil. It adds subtle depth and a refined tactile effect.

A fast-curing printing process that uses ultraviolet light to dry ink instantly, delivering sharp detail, vibrant colors, and a premium finish.

A durable printing method that uses a mesh screen and stencil to apply ink to surfaces. It is ideal for bold colors and high-impact packaging designs.

A traditional high-quality printing process that transfers designs from plates to a rubber blanket before printing, making it ideal for large-volume production.

A modern printing method that does not require printing plates, making it cost-effective and efficient for short runs, sample production, and small-batch quantities.

Built with three corrugated layers between four linerboard sheets, providing heavy-duty strength for large or industrial packaging needs.

A standard corrugated structure with one fluted medium and two linerboards, providing dependable strength for everyday packaging.

A corrugated sheet with one flute layer between two liners, offering lightweight strength for protective packaging.

An ultra-thin flute grade designed for lightweight packaging, small retail boxes, and high-quality printed presentation.

A slim flute grade with a flatter surface, ideal for detailed printing, display packaging, and premium retail boxes.

Made with two layers of corrugated medium between linerboard sheets, offering added strength and durability for heavier products.

A versatile corrugated flute that offers balanced compression strength, cushioning, and printability for many packaging applications.

A thinner flute grade with a smooth surface, making it suitable for high-quality printing, precise die-cutting, and neat retail packaging.

A thick corrugated flute profile that provides excellent cushioning, compression strength, and stacking support for protective packaging.

A coated linerboard with an off-white surface, suitable for high-quality printing and a refined packaging appearance.

An unbleached kraft linerboard made from recycled paper pulp, offering a natural look with strong durability for eco-conscious packaging.

A coated semi-gloss linerboard with a smooth white surface, ideal for sharp printing, premium presentation, and retail-ready packaging.

A fully bleached corrugated board with a bright white surface, designed to produce clean, vibrant, and high-quality printed packaging.

A UV-cured ink that dries instantly under ultraviolet light and creates crisp, high-quality print results on a wide range of packaging materials.

A plant-based ink made with soybean oil, offering rich color output and a more sustainable printing option for carton packaging.

A standardized color-matching system used to achieve consistent, accurate brand colors across packaging, labels, and printed materials.

A full-color printing process using cyan, magenta, yellow, and black inks to create vibrant images, gradients, and detailed packaging artwork.
Real feedback from customers who trust us with their custom packaging.
Ilana Gutierrez
Frank was my packaging specialist agent. He was extremely responsive, was always on top of my design process, and even reached out to me even before I even had the time to do so. He was patient throughout the process, as it took me a long time to get the final design ready to my liking. Even after delivery he checked on me to see if I had any feedback and to make sure I was happy with the final product.
★★★★★ Jessica Daniel
The rigid boxes feel luxurious and very well made. They have added real value to the presentation of our products.
Sylvia Nwoyeocha
as a small business owner, scouring the internet for biodegradable packaging, and was instantly being chatted with by a support person, he was patient and attentive to details, making sure he knows what i want, it was a great support experience
Sylvia.
Andrea Shuman
Frank at All Custom Packaging UK has been a joy to work with. Great communication and a wonderful result. We love our boxes and will be working with him again in the future.
Kayla Aldridge
Daniel was incredible! He was always prompt to email me back, he even called me when I didn't reply. He helped me create the exact box that I was looking for and I couldn't be more happy! Thank you for all of your hard work and great communication! I will order again when I need more!
★★★★★ MIKEY
All Custom Packaging UK is the best printer I have ever dealt with, and Daniel is fantastic too!! He is a legend; he goes above and beyond for all my customers. The quality is stunning, no matter what material we choose. Holographic is my favorite so far, allowing my designs to to blow the socks off anyone that comes into contact with it!!! Thank you!! HIGHLY RECOMMEND! I WILL REFER EVERY CUSTOMER I HAVE!!!
★★★★★ MICHELLE
Our company has now ordered twice from All Custom Packaging for our packaging needs. We must say the customer service and quality of their products exceeded our expectations. Pricing is competitive, product is as expected and communication is excellent. Will do business with them again.
★★★★★ Ren
This was the first time I had a custom box made and Daniel made it a pleasant, efficient experience. He was patient with all my demands and also had me speak directly with one of the designers to made sure everything was specific as possible for the final outcome. Additionally, there was a major delay on my end and Daniel was very patient, even though the project was one hold for a few months. The result are professional, impressive, quality boxes which displays our product perfectly. I'm eager to continue working with All Custom Packaging UK for additional projects in the future.
★★★★★ Jennifer
I received the boxes and they look great, I love them so much. Thank you for the time and dedication to my project, they are very helpful fast in solving any issues and attentive to your needs, plus they have great pricing compared to others and the material they use is 100% guarantee to make your vision come true. Will be contacting you guys in the future when I need more boxes.
★★★★★ James L.
I approached ACP UK to produce a quantity of small boxes, Thomas Couldn’t have been more helpful, it was a real pleasure to deal with him and this company. Prompt, thorough helpful replies and patient as we worked through the process. Thankyou very much! I’m very impressed with the items and I am happy to recommend them to anybody!
Jeff Seyglinski
Thomas was a joy to work with. He exceed out expectations. He beat all deadlines by a long shot! We explained what we were looking for and we got exactly that! Highly recommended!
★★★★★ M & L Nugent
I have been working with several companies - trying to nail down a box size and type for my organic tea business. Frank was the ONLY rep in all of the companies I reached out to who was responsive, helpful, and walked me through the entire process. It was an absolute pleasure to give my small business pounds to ACP UK! I will provide another review after I receive my custom product!
Victoria
I cannot express how caring, fast, and helpful Thomas and Daniel with ACP UK have been to me this past year. I have referred friends to them and will continue to refer all my friends to this team.
From design send, I get my items within 20 days. If I forget to respond, they're helpful in reminding me which in return helps keep my project moving forward. I appreciate their kindness even through my response delays. I could go on and on. Thank you two so much for helping my business grow!
Maggie McGuinness
I have been working with ACP UK for a few years now with my soap box and gift set packaging. They are always quick and dependable. Great quality.
★★★★★ Christine Davidson
So far a very pleasant experience. Worked with Daniel via online chat and he was very courteous and helpful. Awaiting an email with the discussed information and suspect that part of the experience will be as seemless.
★★★★★ Mikey Jesse Barrera
Frank do an amazing job, the packaging was much better than we expected, and for the price it was stellar! The best part was Frank kept up with us ensuring what stages of print we were in and also when it was shipped tracking was provided promptly!
DPHG LLC
Frank was responsive and helpful. ACP UK helped us meet our budget and delivered our order ahead of schedule. Very pleased with the product as well as the customer service. Will use their services again.
★★★★★ Sally
Super quick and very easy communication. They also do the design mock up as well which was very important to us. Frank was great and kept me in the loop through production and delivery. Would deff order from them again!
★★★★★ Jonathan Gilbey
From star to finish of my project communication was excellent. The product was shiped and arrived in a timely manner and was an excellent quality would definitely use a again
★★★★★ Anna
We purchased product boxes from ACP UK. Their prices are low compared to many other custom box companies. The boxes are very high quality, and the colors are perfect. We ran into some problems with shipping, but Thomas was excellent at helping us resolve it and get our package!
★★★★★ Shanik Murthy
From the very beginning the team has been nothing but helpful and responsive when it came to my inquiries. Cant thank them enough for all the time and effort they put in to help make the process easier for me! Thank you to Thomas and Daniel specifically!
★★★★★ Jasmin El Kordi
Daniel has been taking care of our skincare brand's product boxes, as well as our mailer boxes. He is wonderful to work with - always provides fast turn around on quotes, ensures our designs are correct, and provides us updates. His products are excellent quality and very fairly priced. Highly recommend him!!
Eoin B
Excellent customer service and products.
From my initial enquiry, right up to the delivered product Frank kept me up to date all along the way.
I knew I was dealing with professionals!The ordering was easy and even though it was a custom product I had a proof within days. The final product arrived right on schedule.
I will definitely be ordering again soon.
Thank you.
Fly Fish Wyoming
I had a great experience with them. No complaints at all. I had a very specific box I wanted and they worked with me to get it all set up and sent me a template for my art. I had to make one adjustment on the proof but the final product turned out great and I'm really happy with it. I worked via email with Daniel.
customer
I was very pleased with my experience and final product with ACP UK! My rep Daniel was so helpful and understanding through the entire process and my final boxes are very good quality. The design process was easy, production was fast, and my boxes arrived much quicker than I was expecting. Prices are also very reasonable, especially compared to similar companies offering similar products.
I'm very happy with them and will absolutely be ordering from ACP UK again in the future.
Helen Mitsiou
Fantastic customer service from Frank. He was friendly, responsive and took the time to understand exactly what I was looking for. A pleasure to deal with, and I really appreciate all of his help. Thank you!
Daniel
ACP UK went above and beyond. Frank took such a personal and hands on approach to making sure this project came out succesfully. We had a tight turn around and with the holidays breathing down our back it was coming down to the wire. Frank pulled off a miracle and delivered above and beyond what was asked for and at an incredible rate. Will definitely be returning for any future project needs.
★★★★★ Ime Holland
This was our 1st time ordering from All Custom Packaging UK. From beginning to end, Daniel made the ordering process seamless. We received the boxes and they look great! Such a professional and well thought out addition to our giveaway. We went with glossy and we are happy we did!
★★★★★ sue
Thank you so much, i received my order in timely manner, and Frank was so helpful in assisting me through the process of my order. I ordered small boxes for my product. I loved the printing quality of the box, and will be ordering some more boxes again.
Akena Mitchell
I ordered soap boxes for my company, & Frank did such a great job of helping me make my vision a reality! My boxes are beautiful! They do excellent work, and it was a pleasure working with Frank! I highly recommend them, and will be back for future purchases!! Thank you!!
★★★★★ Natasha
The Customer Service is excellent! The boxes and designs were excellent! We are so happy with the product and the service. Thank you Thomas and team. See you soon for our next project, we look forward to working with you again.
★★★★★ Jack Lawlor
Great service from Frank and the team, very knowledgeable and helped me every step of the way as I’m not the most computer minded. Will definitely use again
★★★★★ Mooiz Khan
I had the pleasure of working with Daniel. Over the last 6 months Daniel and I have been working on the launch of my new product. He has treated me with the upmost respect and has been helpful in every aspect. If any of you don’t know what to do or who to ask. Go to the chat box and ask for Daniel!
Vanessa F.
We've been working with Frank at ACP UK for the past few years to produce the boxes for our nonprofit card game, and we've been consistently impressed. Frank is always friendly, professional, and quick to respond, which makes the process smooth from start to finish. The quality of the boxes is great, pricing is very reasonable, and customer service has always been excellent. We continue to do business with them and highly recommend their team!
★★★★★ Cory Sweitzer
wonderful service from a company that went beyond expectation to help my project get up and running smoothly. My sales rep, Daniel, and the design team at ACP UK made sure to have every detail in place and gave me a quote other companies could not touch! Lead times were accurate and updates for shipping were by far the most stellar i have yet to see. Thanks a million!
customer
Having completed a complex packaging project with Frank, I am very satisfied with their level of service. Whatever obstacles we encountered, he was able to overcome them and provide superior final designs. Daniel communicated quickly and clearly regarding our shipment and tracking and was able to deliver in time for our pending event!
★★★★★ Emmanuel
They were super easy to work with and quick to respond, and the boxes we got were extremely high quality.
The salespeople are SUPER pushy. We get emails every other day and a few calls about placing orders. They don't understand timelines.
Amiya Turks
Daniel helped me with everything and worked diligently to make sure that all the small details I wanted done were perfect. I most definitely will be a shopping again.
Sylvia Sepulveda
Thomas was great to work with. Answered all of my questions and I received my customized boxes faster than expected! Thank you! I will be returning soon.
Luca Clifton
Once again, ACP UK and Frank in particular have proved an excellent partnership for my small business, going so far as to fix a previous order error free of charge and continuing to value my business as a customer
Jenifer Tracy
We received the boxes we ordered and they look GREAT! They also came ahead of schedule and I wanted to say a big thank you to Mr Frank from All Custom Packaging UK for your patience throughout the project.
Edelle
I contacted ACP UK about a bespoke gift box for two of our skincare products. Frank was brilliant every step of the way. He was contactable by mobile, email and the website. He helped with every step of the process and kept me informed along the way. The turnaround from box design to delivery was very fast and we are delighted with the end result. Would highly recommend!
Doris
Daniel made the process seamless. He was responsive to my emails and calls, ensuring timely communication. I ordered perfume boxes, and after providing the bottle and top measurements, he promptly sent me a template for my artwork. The box fits my bottle perfectly, and the final product looks high-end, elegant, and beautifully crafted.
Michale Anderson
The food boxes are sturdy, neatly printed and easy to assemble. They have made our takeaway presentation look much more professional.
★★★★★ Steven S
My organization has been working with Thomas for few years and we are consistently met with fantastic quality and service. Thomas is attentive to our questions, offers advice, and always finds a way to deliver an impressive product. Thomas is one of my favorite vendors to work with and I look forward to working together in the future.
Noel Gaskin
My sales associate did all the heavy lifting. Daniel patiently walked me through the process and remained responsive to the end. The result and finished product were labels and external packaging that our customers love.
★★★★★ Mary Connolly
Professional, high quality, and best priced. I love working with ACP UK. I just love being able to trust, everything will come out right. I would leave more stars if I could.
★★★★★ Dan
They worked with me late into Friday night to get my order out in time to get the products by a hard deadline. Very responsive and gave me great attention. They checked in too about my order arriving, and it came one day early. Very appreciative!
★★★★★ Caren Henderson Freeman
Fast response to my emails/orders, production time is quick and I love that the shipping is included already in the cost. Not a 4 star only because of some minor production issues with dust, glue, and hanging chads. Customer service is on top of it with fast response and satisfied outcome.
★★★★★ Janice LaFontaine
Thomas has been a delight to work with from start to finish, responding to my many questions and requests. He worked well with my graphic designer to get us a gorgeous luxury packaging product for our premium fudge product. Whenever there was an issue, he was there to walk through it with us and ensure it resolved. ETAs were not consistent but when multiple parties are involved in getting the packaging to us I suppose some delays are bound to occur.
William
This company was able to fulfill my unique request with ease and for a great price! I worked directly with Daniel who was very professional and gave good customer service.
★★★★★ Lady
Daniel was so awesome and helpful! He helped me figure out what dimensions I would need and asked the perfect questions to help me obtain a quote. What a great customer service experience. I will definitely recommend and continue business with this company!
Risarano
Five star rating to All Custom Packaging UK.
Their design representative Daniel was super accommodating in ensuring that our production went smoothly and delivered on time to meet our deadline.
The quality is superb. We look forward to our next packaging project with them.
Phillip Crawford
Super happy with our product!
We ordered custom dye cut ice cream cone sleeves.Worked with "Frank" super generic and initially a little skeptical- but company is legit. I received my product on July 12th, 2026- It arrived just 2 weeks after I ordered it. On time and great! Thank you Frank and Team.
★★★★★ Ashley Andrews
Our skincare company and a sister supplement company have used ACP UK for all of our product boxes for a year now. We are thrilled with the quality of the boxes as well as the responsiveness of the sales and customer service teams. I can't recommend them enough!
Lindsey Archer
I have been working with Frank from ACP UK for a little over a month to get the perfect box custom made for my candles. The response time has been incredibly fast through the whole process, and Frank has been so patient as I have been going back and forth with him to make sure everything is the way we want it. The box samples arrived today, and the quality is fantastic. I am so grateful for this company!
Ekho Media
Quality of the product was outstanding and we loved the result! We had a small mismatch with one of the images on the boxes but Daniel was great at understanding our request and making it happen for us. Customer service was on point for him!
★★★★★ Evelyn Bufton
Frank stayed in communication and followed up with detailed changes to my design needs. Final product was exactly what was agreed to and delivery was prompt. I would use them again without hesitation
Meghan
Wow!! All Custom Packaging UK made custom boxes with custom foam inserts, plus custom product boxes, for one of our clients. They turned out GORGEOUS!! Our client was beyond happy with the result and so were we! We’ve worked with MANY box manufacturers over the years and this was among the best in terms of the quality of the end result.
★★★★★ Faith Guanga
We are very pleased with our packaging design! It was great working with Daniel, I almost didn't work with ACP UK because of their pricing but Daniel went out of his way to try and negotiate prices with the sales department to fit our budget and offered us more budget-friendly packaging options as alternatives. Very responsive to my emails and made sure that our designs were how we wanted them! I look forward to working with them again soon!
★★★★★ SANDRA SMITH
This is the first time I have used this company, Thomas assisted me with answering queries and the design of the personalised boxes I was after. Thomas was helpful and knowledgeable and very accommodating in changing design details, always responding quickly with a new version to review. Thomas is very eager to help make sure your packaging is right for you. Sometimes a little too eager chasing for decisions but at least you know someone is handling your enquiry and its not sitting on the bottom of a pile being ignored as I've had experience of elsewhere.
Product takes about 3 weeks to be delivered so can't comment on actual product as yet.
★★★★★ D Hines
First, I'd like to say, sorry for the long delay with getting this written. My experience dealing with All Custom Packaging UK and Frank has been fantastic. He has really taken the time to work with me on my crazy request and demands. Frank has been great and I am a satisfied customer. I look forward to dealing with ACP UK and Frank in the near future! Russell Hines.
★★★★★ Marlene Rodriguez
I was impressed by the fine craftsmanship of the cards we ordered, especially since another vendor informed us the detailed design we wanted couldn’t be done. ACP UK exceeded our expectations with the final product! They also took accountability for an error and quickly sent a corrected order before the Holidays. Communication was great throughout, and the quality of the print truly impressed my manager.
★★★★★ liz
The team at All Custom Packaging UK was very responsive. They were quick to respond to my emails and the turn around time on the boxes was fast! The first run of boxes did have colors slightly off and they fixed it on the second run.
The cost of the boxes was less than other suppliers. I will say the boxes are a bit on the flimsy side, not super sturdy but perfect for my needs. I will definitely use them again in the future.
Miki Holt
Hugely impressed. Daniel is an outstanding customer sales representative and ACP UK is a company you can trust to get branded work done. With just weeks before a major global news moment requiring branded pet packs to a specific size and spec, ACP UK delivered on time to our delivery location!
Morgan Sue Robinson
Daniel was fantastic to work with from start to finish. My design was brand new, and he played a huge role in helping bring my idea to life. He was always incredibly quick to respond, proactive with problem-solving, and transparent throughout the process. He took the time to answer all of my questions, helped me navigate different options, and worked with me to find a great price without compromising quality. I truly appreciated him responsiveness and attention to detail, and I’d highly recommend working with him.
DMarcques Brown
Excellent service. The previous printing company was not able to meet my needs. This company did a wonderful job with my cologne boxes to help achieve the vision and design I provided. Will be back for more business.
Savannah Flack
We were in a time crunch and Daniel was awesome at getting these boxes ordered, proofed, and delivered within our time crunch! The design looked great and they worked out perfectly for our needs. Would order from here again!
Andras
Other than a few miscommunication throughout the ordering process I had a great experience with this company. They are helpful and making sure that you get what you ordered. However, most importantly the product is good quality and they made sure that it is packaged well so it doesn't get damaged during shipping. I would definitely recommend this company.
★★★★★ Ashley Andrews
We needed to order products as quickly as possible after our previous print company gave us a substandard product. We took a chance on ACP UK and we are very happy with the outcome! They were able to process our order during the holidays swiftly and accurately. Their customer service team is amazing, the product is very good quality, and they have reasonable pricing as well. We will definitely use them again!
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Clear answers about ordering, artwork, production, materials and delivery.
The die-cut is set by the physical shape and dimensions of whatever you're packing, not by which of those three it happens to be. Send us the item's measurements and we cut to that. Chemistry and battery type only come into it when you're deciding what warning wording needs printing, which is a detail you supply.
Yes, where the die-cut is designed for it. Each position is still cut to hold its own unit fixed and its terminals clear of the others, rather than leaving multiple units loose together in one cavity.
The board itself may be easier to process through suitable paper-recycling streams when it is unlaminated rather than heavily laminated. Pull out any fitted foam insert first, since it runs through its own separate stream rather than the board's. Final recyclability depends on the full material and finishing specification and the facilities available locally.
Orders start from 100 units. Standard production takes 6 to 8 business days after approval.