Apparel Boxes

Custom Apparel Boxes UK

Present clothing, accessories and premium collections in packaging designed around the garment inside. All Custom Packaging produces custom apparel boxes for fashion labels, boutiques, uniform suppliers, e-commerce sellers, bridal businesses and independent clothing brands across the UK.

Each box can be made according to the folded garment dimensions, fabric thickness, product weight and intended sales channel. A shallow folding carton may be suitable for a standard T-shirt, while premium collections, bridal garments and gift sets may require a rigid, magnetic or archival-quality storage format.

Orders start from 100 units per design, with no setup fees, free design support and a free 3D mockup. You can also approve a video of the physical sample before the complete production run begins. Production normally takes 6 to 8 business days after final approval, followed by free delivery throughout the UK.

Why Apparel Brands Choose All Custom Packaging

Clothing packaging should keep garments neatly folded, reduce unnecessary movement and reflect the positioning of the brand.

A box that is too shallow can compress the garment and create visible creases. An oversized box may allow the clothing to slide around, unfold or look poorly presented when opened. The correct structure depends on the garment rather than one standard apparel-box size.

Before recommending a box, we consider:

• Garment type
• Folded length and width
• Fabric thickness
• Number of items per box
• Retail, gifting or e-commerce use
• Required storage period
• Inserts, tissue or accessories
• Opening and closure style
• Printing and finishing requirements
• Outer shipping protection

The physical sample lets you check the garment fit, internal depth, opening style and printed presentation before approving the full run.

Apparel Box Styles We Make

Shirt and T-Shirt Boxes

Our Shirt Boxes and T Shirt Packaging formats provide shallow, closely fitted packaging for folded garments.

These boxes can be used for:

• Formal shirts
• Polo shirts
• T-shirts
• Blouses
• Lightweight knitwear
• Corporate uniforms
• Sports tops
• Promotional clothing

A dress shirt, polo shirt and T-shirt can require different internal depths even when their folded width is similar. The box should therefore be measured around the final fold used during packing.

Shirt boxes can include:

• Separate lift-off lids
• Folding carton construction
• Tuck-end closures
• Clear windows
• Shirt boards
• Tissue lining
• Printed interior panels
• Size and product labels

Folding cartonboard provides a smooth surface for full-colour artwork and works well for lightweight retail garments.

Magnetic Apparel Boxes

Our Magnetic Apparel Boxes use a rigid construction with concealed magnetic closures.

They are suitable for:

• Premium clothing collections
• Designer shirts
• Luxury knitwear
• Corporate gifting
• Limited-edition products
• Influencer and PR packages
• Bridal accessories
• High-value retail orders

The magnetic flap creates a clean opening and closing action, while the rigid walls provide a more substantial presentation than a standard folding carton.

Magnetic boxes can also include:

• Ribbon pulls
• Printed inner walls
• Fitted trays
• Garment compartments
• Foil-stamped logos
• Embossed branding
• Collapsible construction

A collapsible magnetic box can reduce the amount of storage space required before assembly while retaining a premium appearance when formed.

Rigid Apparel Boxes

Our Rigid Apparel Boxes are made for garments and collections that require a stronger, presentation-led structure.

Rigid board can be wrapped in printed, coloured or textured paper and produced with:

• Lift-off lids
• Hinged lids
• Magnetic flaps
• Drawer-style openings
• Shoulder and neck structures
• Ribbon closures
• Custom inserts

These boxes are particularly suitable where the packaging is intended to be retained, reused for storage or presented as part of the product experience.

Luxury Apparel Boxes

Our Luxury Apparel Boxes combine rigid construction with premium printing and finishing options.

They can be developed for:

• Designer fashion
• High-end shirts
• Luxury nightwear
• Bridal collections
• Cashmere and knitwear
• Corporate clothing gifts
• Seasonal collections
• Fashion launch packages

Explore the wider Rigid Boxes range for additional magnetic, drawer, lift-off lid and collapsible structures.

Luxury packaging should still be sized around the garment. A premium finish cannot compensate for a box that allows the clothing to slide, unfold or become creased.

Wedding Dress Boxes

Our Wedding Dress Boxes provide large-format packaging for bridal gowns, veils and related garments.

The correct box size depends on:

• Dress length
• Skirt volume
• Fabric type
• Train length
• Sleeves and embellishments
• Whether accessories are stored with the dress
• The intended storage period

A wedding dress should not be forced into a box that is too small. Where folding is required, the folds should be softly supported to reduce sharp creases and concentrated pressure.

These boxes can include:

• Lift-off lids
• Ribbon closures
• Carry handles
• Acid-free tissue
• Internal liners
• Printed names or wedding dates
• Separate accessory compartments
• Plain archival-style finishes

Acid-Free Wedding Dress Storage Boxes

Our Wedding Dress Storage Box Acid Free format is intended for businesses and customers seeking materials more suitable for long-term garment storage.

For genuine preservation use, the box and tissue should be specified as archival-quality rather than relying only on a general “acid-free” marketing description.

Archival storage guidance recommends placing special textiles in an archival boxboard enclosure, using acid-free tissue to line the box and pad the garment’s folds. This helps distribute pressure and reduce sharp creasing during storage.

Important considerations include:

• Genuine archival-quality board
• Appropriate acid-free tissue
• Sufficient space for gentle folds
• Protection from light and dust
• A clean, stable storage environment
• Periodic inspection of the garment
• Professional cleaning before long-term storage

An archival box cannot reverse existing staining or guarantee preservation in damp, hot or unstable conditions. Valuable, antique or heavily embellished garments may require advice from a textile conservator or professional wedding-dress preservation specialist.

Tie Boxes

Our Tie Boxes provide slim formats for individual ties, paired sets and coordinated accessories.

Options can include:

• Folding cartons
• Two-piece boxes
• Drawer-style boxes
• Magnetic rigid boxes
• Windowed cartons
• Ribbon lifts
• Fitted inserts

The insert can hold a rolled or folded tie in position while preventing it from shifting inside the box.

Tie boxes are suitable for retail, corporate gifts, wedding parties, uniforms and premium accessory collections.

Sock Packaging

Our Sock Packaging can be developed for individual pairs, multi-packs, subscription products and gift sets.

Available structures can include:

• Folding cartons
• Sleeves
• Window boxes
• Hanging-tab boxes
• Drawer formats
• Mailer boxes
• Gift boxes with dividers

The dimensions can be adjusted around the fold style and number of pairs so the product remains neatly presented.

Swimwear Boxes

Our Swimwear Boxes can be produced for bikinis, swimsuits, resort wear and coordinated beach accessories.

Swimwear packaging can use:

• Compact folding cartons
• Sleeves
• Magnetic gift boxes
• Drawer boxes
• Printed mailers
• Tissue-lined presentation boxes

Where worn or damp swimwear may be returned to the box, the brand should consider whether the packaging is intended only for the new, dry product or requires a separate reusable pouch.

White Apparel Boxes

Our White Apparel Boxes provide a clean surface for logos, labels and colourful artwork.

White board works well for:

• Fashion boutiques
• Bridal businesses
• Uniform suppliers
• Gift packaging
• Modern clothing brands
• Seasonal collections
• Product photography

Boxes can be produced with a matt, gloss or uncoated appearance depending on the required style.

Plain White Dress Boxes with Lids

Our Plain White Dress Boxes With Lids provide an unprinted option for retailers, bridal boutiques and clothing businesses that prefer to finish packaging themselves.

Plain boxes can be personalised with:

• Branded stickers
• Ribbons
• Tissue paper
• Printed belly bands
• Swing tags
• Stamps
• Handwritten names
• Event or wedding labels

This provides flexibility where one box is used for several garments, designers or occasions.

Materials and Garment Protection

Choosing the Right Material

Folding Cartonboard

Folding cartonboard is suitable for lightweight retail garments and accessories.

It provides:

• A smooth printable surface
• Efficient flat storage
• Quick assembly
• Tuck and lid structures
• Window and hang-tab options
• Lower packaging weight than rigid boxes

It is commonly selected for T-shirts, formal shirts, socks, ties and swimwear.

Rigid Greyboard

Rigid greyboard is used for premium apparel boxes where stiffness, weight and presentation are important.

It can be wrapped in printed or decorative papers and used for magnetic, drawer, hinged-lid and two-piece boxes.

Rigid construction is suitable for luxury clothing, bridal products, corporate gifts and high-value collections, but may be unnecessary for low-cost or lightweight everyday apparel.

Corrugated Board

Corrugated board provides greater protection during courier and postal delivery.

It is suitable for:

• E-commerce clothing orders
• Subscription boxes
• Multi-item purchases
• Return-ready packaging
• Larger garments
• Outer protection for rigid gift boxes

The board grade should be selected according to the packed weight, dimensions and expected delivery journey.

Sizing Boxes Around the Folded Garment

Garment measurements should be taken after the product has been folded exactly as it will be packed.

Provide:

• Folded length
• Folded width
• Maximum folded depth
• Number of garments
• Tissue or wrapping thickness
• Included accessories
• Any internal boards or inserts

The box requires enough clearance for efficient packing, but excessive space can allow the garment to move.

For clothing collections with different sizes, consider whether all variations use a similar folded footprint. Larger sizes or heavier fabrics may require a deeper box even when the design remains the same.

Preventing Movement and Creasing

Packaging cannot remove every natural fabric crease, but correct sizing and internal presentation can reduce unnecessary movement.

Useful options include:

• Tissue wrapping
• Shirt boards
• Belly bands
• Ribbon ties
• Cardboard dividers
• Fitted trays
• Separate accessory compartments
• Soft tissue supporting important folds

The most suitable method depends on the fabric and the length of time it will remain packed.

Heavy embellishments, delicate beading and specialist fabrics should not be placed under excessive pressure from lids, inserts or other garments.

Apparel Packaging for Retail

Retail apparel packaging should be easy to store, assemble and open while providing enough space for product and brand information.

It may include:

• Product names
• Garment sizes
• Colour references
• Care instructions
• Barcodes
• Collection names
• Material information
• Retail labels
• Clear windows
• Hang tabs

Folding cartons and two-piece shirt boxes work well for shelf presentation, gift counters and boutique collections.

Apparel Packaging for E-Commerce

Clothing sold online must also be protected during courier handling.

A decorative shirt or rigid box may require an outer shipping carton. Alternatively, a corrugated mailer can combine branding with delivery protection in one format.

Explore Custom Mailer Boxes for e-commerce despatch, subscription clothing, online boutiques and customer-facing postal packaging.

A mailer can include:

• Secure fold-and-lock construction
• Printed exterior branding
• Inside-lid messages
• Return instructions
• Tear strips
• Self-seal closures
• Tissue-wrapped garments

Where returns are common, the opening and closure should be considered carefully so customers can reuse the packaging where the structure allows.

Custom Printing and Brand Colours

Apparel boxes can be printed in full CMYK colour or matched closely to supplied Pantone brand references.

Artwork can include:

• Logos and wordmarks
• Collection names
• Patterns and illustrations
• Garment information
• Care guidance
• Social media details
• Website information
• QR codes
• Interior messages
• Return instructions
• Gift messages

Printing can be applied to the exterior, interior or both, depending on the material and box style.

Premium Finishes for Clothing Packaging

Soft-Touch Lamination

Creates a smooth, tactile surface that works particularly well for luxury fashion and premium rigid boxes.

Matt Lamination

Provides a refined, low-reflection finish suitable for minimalist and contemporary apparel branding.

Gloss Lamination

Adds a shinier appearance and can make colours and printed imagery appear more vibrant.

Hot Foil Stamping

Gold, silver, rose-gold and other available foils can highlight logos, collection names and small design details.

Embossing and Debossing

Embossing raises selected artwork, while debossing presses it into the surface. Both options can create a subtle tactile brand mark.

Spot UV

Adds a glossy highlight to selected areas of a matt design.

Printed Inner Walls

Internal printing creates a colour or pattern reveal when the customer opens the box. It works well for magnetic, rigid and e-commerce packaging.

Finishes should be selected according to the product value, box material and customer experience rather than adding unnecessary processes to every design.

Coordinate the Complete Clothing Presentation

Complete your apparel packaging with branded Tissue Paper to wrap garments and create a coordinated reveal.

Add Custom Swing Tags for:

• Brand logos
• Prices
• Garment sizes
• Care information
• Material details
• Collection messages
• Barcodes and product references

Using consistent colours, typography and finishes across boxes, tissue paper and swing tags helps the complete clothing range follow one recognisable identity.

How Ordering Works

1. Send Your Garment Details

Provide the folded garment dimensions, product type, required quantity and preferred box style.

2. Review the Free 3D Mockup

Our designers prepare the structure and artwork layout, then provide a free 3D mockup for review.

3. Approve the Physical Sample

A physical sample is produced, and you receive a video showing the size, garment fit, material, closure and printed appearance.

4. Production

Production normally takes 6 to 8 business days after the final design and physical sample have been approved.

5. Free UK Delivery

Completed apparel boxes are delivered free of charge throughout the United Kingdom.

Order Custom Printed Apparel Boxes

To request an accurate quotation, provide:

• Garment type
• Folded length, width and depth
• Product weight
• Number of items per box
• Required quantity
• Preferred box construction
• Retail, gifting, storage or delivery use
• Tissue, insert or divider requirements
• Exterior and interior printing
• Artwork and Pantone references
• Preferred finishing options

Our team will review your requirements and recommend a structure, material and internal size suited to the garment and its intended use.

Frequently Asked Questions

What types of apparel boxes do you produce?

We produce boxes for shirts, T-shirts, dresses, wedding gowns, ties, socks, swimwear, knitwear, accessories and multi-item clothing sets.

Can apparel boxes be made to exact garment dimensions?

Yes. Bespoke dimensions can be developed around the final folded garment, tissue, inserts and any accessories placed inside.

What is the best box for shirts and T-shirts?

A shallow folding carton or two-piece shirt box works well for many shirts and T-shirts. The internal depth should be selected according to the fabric thickness and fold.

Are magnetic apparel boxes available?

Yes. Rigid magnetic boxes can be produced for premium clothing, gifts, bridal products and luxury collections.

Can wedding-dress boxes be acid-free?

Genuine archival-quality board and acid-free tissue options can be specified. The complete material specification should be confirmed where the box is intended for long-term preservation.

Does an acid-free box guarantee that a wedding dress will not yellow?

No. Appropriate storage materials are only one part of preservation. Professional cleaning, fabric type, humidity, temperature, light exposure and storage conditions also affect the garment.

Can tissue paper be added inside apparel boxes?

Yes. Branded or plain tissue paper can be used to wrap garments and improve their presentation. Archival storage requires tissue suitable for the particular conservation use.

Are rigid apparel boxes supplied flat?

Standard rigid boxes are often supplied assembled. Collapsible magnetic and foldable rigid formats may be supplied flat to reduce storage space.

Can apparel boxes be printed inside?

Yes. Suitable folding, magnetic, rigid and mailer boxes can include interior printing for patterns, messages and colour reveals.

Can clothing boxes be used for e-commerce delivery?

Folding retail boxes may require a protective outer carton. Corrugated apparel mailers can be developed where one box needs to provide both branding and courier protection.

Can boxes include separate spaces for accessories?

Yes. Inserts and dividers can create compartments for ties, belts, socks, care cards and other accessories.

Are plain white clothing boxes available?

Yes. White apparel and dress boxes can be supplied without full printing for finishing with stickers, ribbons, tissue paper or swing tags.

Can different clothing sizes use the same box?

They can where the folded dimensions remain similar. Larger sizes, thick fabrics and heavier garments may require a deeper or stronger box.

Can I approve the packaging before production?

Yes. You receive a free 3D mockup and can approve a video of the physical sample before the complete production run begins.

How long does production take?

Production normally takes 6 to 8 business days after the final design and physical sample have been approved.

Is delivery available throughout the UK?

Yes. Completed custom apparel-box orders include free delivery throughout the United Kingdom.